Burkert 2100 series Manual de usuario

Quickstart

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Type 2100

2/2- and 2/3-way angle seat valve

2/2- und 2/3-Wege-Schrägsitzventil

Vanne à siège incliné 2/2 et 2/3 voies

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modifications techniques.

Operating Instructions 1709/04_EU-ML_00810247 / Original DE

1 QUICKSTART ........................................................................ 3

2 SYMBOLS ............................................................................. 4

3 AUTHORIZED USE ............................................................... 4

4 BASIC SAFETY INSTRUCTIONS.......................................... 5

5 GENERAL INFORMATION .................................................... 6

6 TECHNICAL DATA................................................................. 7

7 INSTALLATION ...................................................................... 9

8 START-UP............................................................................ 15

9 MAINTENANCE WORK....................................................... 15

10 REMOVAL............................................................................ 16

11 PACKAGING, TRANSPORT, STORAGE ............................. 16

Table of content

Type 2100

1 QUICKSTART

Quickstart explains, for example, how to install and start-up the

device. A detailed description of the device can be found in the

operating instructions for Type 2100.

Keep these instructions in a location which is easily accessible

to every user, and make these instructions available to every new

owner of the device.

Important safety information.

Read Quickstart carefully and thoroughly. Study in particular the

chapters entitled “Basic safety instructions” and “Authorized use”.

▶Quickstart must be read and understood.

The operating instructions can be found on the Internet

at: www.burkert.com

1.1 

The term “device” used in these instructions always stands for

the angle seat valve Type 2100.

The abbreviation “Ex” stands for potentially explosive area.

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Symbols

2 SYMBOLS

DANGER!

Warns of an immediate danger.

▶Failure to observe the warning may result in a fatal or serious injury.

WARNING!

Warns of a potentially dangerous situation.

▶Failure to observe the warning may result in serious injuries

or death.

CAUTION!

Warns of a possible danger.

▶Failure to observe this warning may result in a moderate or

minor injury.

NOTE!

Warns of damage to property.

Important tips and recommendations.

Refers to information in these operating instructions or in

other documentation.

▶designates instructions for risk prevention.

→designates a procedure which you must carry out.

3 AUTHORIZED USE

Non-authorized use of the device may be a hazard to people,

nearby equipment and the environment.

The angle seat valve Type 2100 is designed for the controlled

ow of liquid and gaseous media.

▶In the potentially explosion-risk area the device may be used

only according to the specication on the separate Ex type

label. For use observe the additional information enclosed with

the device together with safety instructions for the explosion-

risk area.

▶Devices without a separate Ex type label may not be used in

a potentially explosive area.

▶The admissible data, the operating conditions and condi-

tions of use specied in the contract documents, operating

instructions and on the type label are to be observed during

use.

▶Protect device from damaging environmental inuences (e.g.

radiation, humidity, steam, etc.). If anything is unclear, consult

the relevant sales oce.

▶The device may be used only in conjunction with third-party

devices and components recommended and authorized by

Bürkert.

▶Correct transportation, correct storage and installation and

careful use and maintenance are essential for reliable and

faultless operation.

▶Use the device only as intended.

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Type 2100

Basic safety instructions

4 BASIC SAFETY INSTRUCTIONS

These safety instructions do not make allowance for any

•contingencies and events which may arise during the installation,

operation and maintenance of the devices.

•local safety regulations, whereby the operator is responsible for

their compliance, by the installation personnel too.

DANGER!

Risk of injury from high pressure in the equipment or device.

▶Before working on equipment or device, switch o the pres-

sure and deaerate or drain lines.

Risk of injury from electric shock (when electrical component

installed).

▶Before reaching into the device, switch o the power supply

and secure to prevent reactivation.

▶Observe applicable accident prevention and safety regulations

for electrical equipment.

WARNING!

Risk of injury caused by the spring jumping out when the actuator

is opened.

▶The actuator must not be opened.

Risk of injury from moving parts in the device.

▶Do not reach into openings.

▶Operate 3-position actuator with transparent cap only.

WARNING!

Risk of burns.

The surface of the device may become hot during long-term

operation.

▶Do not touch the device with bare hands.

Risk of injury caused by the lines and device rupturing.

▶Due to the risk of water hammer, valves with a ow direction

above the seat must not be used for liquid media.

▶Consider the type of ow direction and the type of medium

for operation of the device.

Danger due to loud noises.

Depending on the operating conditions, the device may generate

loud noises. More detailed information on the likelihood of loud

noises is available from the relevant sales oce.

▶Wear hearing protection when in the vicinity of the device.

CAUTION!

Leaking medium when the packing gland is worn.

▶Regularly check relief bore for leaking medium.

▶If medium is leaking out of the relief bore, change the packing

gland.

▶If the media is hazardous, protect the area surrounding the

discharge point against dangers.

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Type 2100

General information

General hazardous situations.

To prevent injury, ensure:

▶Secure system or equipment from unintentional activation.

▶Only trained technicians may perform installation and main-

tenance work.

▶Do not transport, install or remove heavy devices without the aid

of a second person and using suitable auxiliary equipment.

▶After an interruption in the power supply or pneumatic supply,

ensure that the process is restarted in a dened or controlled

manner.

▶The device may be operated only when in perfect condition

and in consideration of the operating instructions.

▶Observe the safety regulations specic to the plant for applica-

tion planning and operation of the device.

▶The plant operator is responsible for the safe operation and

handling of the plant.

To prevent damage to property of the device, ensure:

▶Supply the media connections only with those media which

are specied as ow media in the chapter entitled “6 Techni-

cal data”.

▶The exhaust air may be contaminated with lubricants in the

actuator.

▶Do not put any loads on the valve (e.g. by placing objects on

it or standing on it).

▶Do not make any external modications to the valves. Do not

paint the body parts or screws.

5 GENERAL INFORMATION

5.1 

Germany

Bürkert Fluid Control Systems

Sales Center

Chr.-Bürkert-Str. 13-17

D-74653 Ingelngen

Tel. : 07940 - 10 91 111

Fax: 07940 - 10 91 448

E-mail: [email protected]

International

Contact addresses are found on the nal pages of the printed

operating manual.

You can also nd information on the Internet under:

www.burkert.com

5.2 

The warranty is only valid if the device is used as authorized in

accordance with the specied application conditions.

5.3 

The operating instructions and data sheets for Type 2100 can be

found on the Internet at: www.burkert.com

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Type 2100

Technical data

6 TECHNICAL DATA

6.1 

Type device conforms with the EU Directives according to the EU

Declaration of Conformity.

6.2 

The applied standards, which verify conformity with the EU Direc-

tives, can be found on the EU Type Examination Certicate and /

or the EU Declaration of Conformity.

According to Pressure Equipment Directive the following operating

conditions must be observed:

Line connection

orice

Maximum pressure for compressible uids

of Group 1 (hazardous gases and vapors

according to Art. 3 No. 1.3 Letter a rst

dash)

DN65 15 bar

6.3 

WARNING!

Risk of injury from high pressure.

Important device-specic technical specications are indicated

on the type label.

▶Observe permitted pressure range on the type label of the

device.

00188096

2100 A 32M PTFE VA

Tmed -10°C - +185°C

Flow 1 2 Da=42,4

Pilot 4,8-10bar

Pmed 8,5bar

s=2,0 Kv 27 W11MS

Made in Germany

Pilot pressure range

Permitted medium

pressure

Type

Control function

Orice of the body /

actuator size

Sealing material

Body material

Order number Flow direction

Medium temperature

range

Manufacture

code

Main dimensions

port connection

Flow capacity in standard

production conditions

Identication for

food contact

Fig. 1: Type label - example

6.4 

Observe permitted ranges on the type label of the

device.

6.4.1 

The angle seat valve is suitable for steam sterilization.

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Type 2100

Technical data

Actuator

size

Actuator

material

Medium temperature

(for PTFE seal)

Ambient

temperature1)

ø 50 mm

PPS -10 – +185 °C -10 – +60 °C2)

-10 – +100 °C3)

ø 70 mm

ø 90 mm

ø 130 mm

Tab. 1: Temperature ranges

1) If a pilot valve is used, the max. ambient temperature is

+55°C

2) Pilot air ports with push-in connector

3) Pilot air ports with threaded bushing

6.4.2 

Actuator size Maximum pilot pressure4)

ø 50 mm

10 barø 70 mm

ø 90 mm

ø 130 mm 7 bar

Tab. 2: Pressure ranges

4) Forthedeviceversionø70/Orice50/MC13andall

deviceversionMC13ofthe3-positionactuatorthemax.

permitted pilot pressure is limited to 7 bar.

Minimum pilot pressure: ow direction below the seat

(medium ow against the closing direction of the valve)

Required minimum pilot pressure Pmin with control function A:

Actuator size

[mm]

50 70 90 130

≤ DN 50

130

DN 65

Pmin [bar] 5.2 4.8 5.0 5.0 5.6

Tab. 3: Requiredminimumpilotpressure-CFA

The required minimum pilot pressure Pmin for 3-position actuator

(control function A): 5.0 bar

The required minimum pilot pressure Pmin with control function B

and I (ow direction below the seat) is dependent on the pressure

of the medium5).

Minimum pilot pressure: ow direction above the seat

(medium ow with the closing direction of the valve)

The required minimum pilot pressure Pmin with control function A

(ow direction above the seat) is dependent on the pressure of

the medium5).

5) The pressure diagrams are in the operating instructions on the

Internet: www.burkert.com

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Type 2100

Installation

6.5 

Media

Control medium Neutral gases, air

Flow media Water, alcohol, fuel, hydraulic liquids,

saline solutions, lye, organic solvents

Materials and

connections see data sheet or operating instructions

Installation as required, preferably with actuator in

upright position.

Protection class IP67 in accordance with IEC 529 /

EN 60529

6.6 

1(P)

2(A)

Normally closed by spring action

1(P)

2(B)

Normally open by spring action

1(P)

2(A)

Actuating function via reciprocal

pressurization

Tab. 4: Controlfunctions

7 INSTALLATION

DANGER!

Risk of injury from high pressure.

▶Before loosening the lines and valves, turn o the pressure

and vent the lines.

WARNING!

Risk of injury from improper installation.

▶Installation may be carried out by authorized technicians

only and with the appropriate tools!

Risk of injury from unintentional activation of the system and

an uncontrolled restart.

▶Secure system from unintentional activation.

▶Following installation, ensure a controlled restart.

For control function I – Danger if pilot pressure fails.

For control function I control and resetting occur pneumati-

cally. If the pressure fails, no dened position is reached.

▶To ensure a controlled restart, rst pressurize the device with

pilot pressure, then switch on the medium.

Risk of injury from moving parts in the device.

▶Do not reach into openings.

▶Operate 3-position actuator with transparent cap only.

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Type 2100

Installation

CAUTION!

Risk of injury due to a heavy device.

A heavy device can fall down during transport or during instal-

lation and cause injuries.

▶Transport, install and dismantle a heavy device with the help

of another person.

▶Use appropriate tools.

7.1 

•Before connecting the valve, ensure the lines are ush.

•Observe direction of ow (see type label).

•Clean pipelines (sealing material, swarf, etc.)

Devices with welded body

NOTE!

For valves with installed control:

When welding the valve body into the pipeline, the control

must not be installed.

▶Remove control from the actuator (see installation chapter in

the operating instructions for the corresponding control).

7.2 



→Clamp the valve body in a holding device.

NOTE!

Damage to the seat seal or the seat contour!

▶When removing the actuator, ensure that the valve is open.

→Control function A pressurize the pilot air port 1 with com-

pressed air (5 bar): valve opens.

→Using a suitable open-end wrench, place the wrench at on

the tube.

→Unscrew the actuator from the valve body.

Actuator

Nipple

Valve body

Flats for open-end

wrench

Pilot air port

CFA, CFB, CFI

Air discharge connection

CFA, CFB

Pilot air port

CFI

Transparent cap

with position

indicator

Numbers for

indicating the

direction of

ow

Fig. 2: AngleseatvalveType2100

english

Type 2100

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