Burkert 0121 Manual de usuario

Type 0121, 0330, 0331

(0124, 0125, 0332, 0333)

2/2- and 3/2-Way Solenoid Valve

2/2- und 3/2-Wege-Magnetventil

Électrovanne à 2/2 et 3/2 voies

Bedienungsanleitung

Manuel d‘utilisation

Operating Instructions

1 THE OPERATING INSTRUCTIONS

The operating instructions contain important information.

▶▶Read▶the▶instructions▶carefully▶and▶follow▶the▶safety▶instructions.▶

▶▶Keep▶the▶instructions▶in▶a▶location▶where▶they▶are▶available▶to▶every▶

user.

The▶liability▶and▶warranty▶for▶the▶device▶are▶void▶if▶the▶operating▶

instructions▶are▶not▶followed.

1.1 Symbols

▶▶Designates▶instructions▶for▶risk▶prevention.

▶→Designates▶a▶procedure▶which▶you▶must▶carry▶out.

DANGER!

Immediate▶danger!▶Serious▶or▶fatal▶injuries.

WARNING!

Possible▶danger!▶Serious▶or▶fatal▶injuries.

CAUTION!

Danger!▶Moderate▶or▶minor▶injuries.

Table of Contents

1 The operating instructions ..................................................................................................2

2 Authorized use ..............................................................................................................................3

3 Basic safety instructions.......................................................................................................4

4 System description ....................................................................................................................5

5 Technical data................................................................................................................................6

6 Assembly ...........................................................................................................................................8

7 Electrical connection ............................................................................................................10

8 Disassembly .................................................................................................................................12

9 Maintenance, troubleshooting .......................................................................................12

10 Transportation, storage, disposal ................................................................................13

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2 AUTHORIZED USE

The device is designed to control, shut off and meter neutral

and aggressive media up to a viscosity of 37 mm²/s.

▶▶Use▶according▶to▶the▶authorized▶data,▶operating▶conditions▶and▶

conditions▶of▶use▶specified▶in▶the▶contract▶documents▶and▶operat-

ing▶instructions.▶

▶▶Provided▶the▶cable▶plug▶is▶connected▶and▶installed▶correctly,▶e.g.▶

Bürkert▶Type▶2508,▶the▶device▶satisfies▶degree▶of▶protection▶IP65▶

in▶accordance▶with▶DIN▶EN▶60529▶/▶IEC▶60529.

Only operate the device

▶▶when▶in▶perfect▶condition▶and▶always▶ensure▶proper▶storage,▶trans-

portation,▶installation▶and▶operation.

▶▶Use▶the▶device▶only▶as▶intended.

2.1 Restrictions

If▶exporting▶the▶device,▶observe▶any▶existing▶restrictions.

NOTE!

Warns of damage to property.

Important▶tips▶and▶recommendations.

Refers▶to▶information▶in▶these▶operating▶instructions▶or▶in▶other▶

documentation.

1.2 Definitions of terms

In▶these▶instructions,▶the▶term▶"device"▶always▶refers▶to▶the▶Type▶0121,▶

0330,▶0331,▶(0124,▶0125,▶0332,▶0333).

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3 BASIC SAFETY INSTRUCTIONS

These▶safety▶instructions▶do▶not▶make▶allowance▶for▶any▶contingencies▶

and▶events▶which▶may▶arise▶during▶assembly,▶operation▶and▶maintenance.

Risk of injury from high pressure in the system/device.

▶▶Before▶working▶on▶the▶system▶or▶device,▶switch▶off▶the▶pressure▶

and▶vent/drain▶lines.

Risk of injury due to electrical shock.

▶▶Before▶working▶on▶the▶system▶or▶device,▶switch▶off▶the▶power▶supply▶

and▶secure▶to▶prevent▶reactivation.

▶▶Observe▶applicable▶accident▶prevention▶and▶safety▶regulations▶for▶

electrical▶equipment.

Risk of burns/risk of fire if used for a prolonged switch-on time

through hot device surface.

▶▶Keep▶device▶away▶from▶highly▶flammable▶substances▶and▶media▶and▶

do▶not▶touch▶with▶bare▶hands.

Risk of injury due to malfunction of valves with alternating

voltage (AC).

Sticking▶core▶causes▶coil▶to▶overheat,▶resulting▶in▶a▶malfunction.

▶▶Monitor▶process▶to▶ensure▶function▶is▶in▶perfect▶working▶order.

Risk of short-circuit/escape of media through leaking screw

joints.

▶▶Ensure▶seals▶are▶seated▶correctly.

▶▶Carefully▶screw▶valve▶and▶pipelines▶together.

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General hazardous situations.

To▶prevent▶injuries:

▶▶In▶a▶potentially▶explosive▶area,▶the▶device▶may▶be▶used▶only▶in▶accor-

dance▶with▶the▶specification▶on▶the▶type▶label.▶For▶the▶use,▶observe▶

the▶supplementary▶instructions▶manual▶enclosed▶with▶the▶device▶with▶

safety▶instructions▶for▶the▶explosion-risk▶area.

▶▶The▶enclosed▶UL▶instructions▶must▶be▶followed▶in▶the▶UL▶area.

▶▶Do▶not▶carry▶out▶any▶external▶or▶internal▶modifications▶and▶do▶not▶

subject▶the▶device▶to▶mechanical▶loads▶(e.g.▶by▶placing▶objects▶on▶

it▶or▶standing▶on▶it).▶

▶▶Secure▶the▶device▶against▶unintentional▶activation.

▶▶Only▶trained▶technicians▶may▶perform▶installation▶and▶maintenance▶

work.

▶▶The▶valves▶ must▶ be▶ installed▶ in▶ accordance▶ with▶the▶regulations▶

applicable▶in▶the▶country.

▶▶After▶an▶interruption▶in▶the▶power▶supply,▶ensure▶that▶the▶process▶is▶

restarted▶in▶a▶controlled▶manner.

▶▶Observe▶the▶general▶rules▶of▶technology.

4 SYSTEM DESCRIPTION

4.1 General description

The▶pivoted▶armature▶valves▶are▶direct▶acting▶2/2▶or▶3/2-way▶solenoid▶

valves▶in▶a▶wide▶variety▶of▶circuit▶functions▶and▶models.▶Solenoid▶system▶

and▶media▶chamber▶are▶ separated▶ from▶one▶another▶by▶a▶ separating▶

diaphragm▶system.▶The▶valves▶are▶fast▶acting▶and▶have▶a▶long▶service▶life.

Type▶0121▶▶ ▶2/2▶or▶3/2-way▶solenoid▶valve,▶socket▶connection

Type▶0330▶▶ 2/2▶or▶3/2-way▶solenoid▶valve,▶socket▶connection

Type▶0331▶▶ 2/2▶or▶3/2-way▶solenoid▶valve,▶flange▶connection

Type▶0332▶▶ ▶Bistable▶2/2▶or▶3/2-way▶solenoid▶valve▶▶

with▶2▶coil▶windings,▶socket▶connection

Type▶0333▶▶ ▶Bistable▶2/2▶or▶3/2-way▶solenoid▶valve▶▶

with▶2▶coil▶windings,▶flange▶connection

Type▶0124▶▶ ▶2/2▶or▶3/2-way▶solenoid▶valve,▶socket▶connection

Type▶0125▶▶ ▶2/2▶or▶3/2-way▶solenoid▶valve,▶flange▶connection

english

5 TECHNICAL DATA

The▶following▶values▶are▶indicated▶on▶the▶type▶label:

•▶Voltage (tolerance▶±10▶%) / current type

•▶Coil power consumption (active▶power▶in▶W▶-▶at▶operating▶

temperature)

•▶Pressure range

•▶Body material (MS=brass,▶VA=stainless▶steel,▶PV=PVC,▶

TE=PTFE,▶PP=polypropylene,▶PD=PVDF)

•▶Seal material▶(F=FKM,▶A=EPDM,▶B=NBR,▶C=FFKM)

5.1 Conformity

The▶Types▶0121,▶0330,▶0331,▶(0124,▶0125,▶0332,▶0333)▶are▶compliant▶

with▶the▶EC▶Directives▶according▶to▶the▶EC▶Declaration▶of▶Conformity.

5.2 Standards

The▶applied▶standards,▶which▶are▶used▶to▶demonstrate▶compliance▶with▶

the▶EC▶Directives,▶are▶listed▶in▶the▶EC▶type▶test▶certificate▶and/or▶the▶EC▶

Declaration▶of▶Conformity.▶

5.3 Operating conditions

Ambient▶temperature▶ ▶

▶ ▶ ▶Type▶0121▶▶ ▶ ▶ ▶ max.▶+50°C▶

Other▶types▶ ▶ ▶ ▶ max.▶+55°C

Duty▶cycle▶

for▶body▶material▶▶

▶ ▶ Brass▶or▶stainless▶steel▶▶ long-term▶operation,▶duty▶cycle▶100%▶

▶ ▶ Plastic▶▶▶ ▶ ▶ ▶ ▶ ▶max.▶permissible▶duty▶cycle▶▶

see▶data▶sheet

Important information for functional reliability.

If▶switched▶off▶for▶a▶long▶period,▶1-2▶switching▶actions▶are▶rec-

ommended▶prior▶to▶restart.

Service▶life▶

High▶switching▶frequency▶and▶high▶pressures▶reduce▶the▶service▶life.

Degree▶of▶protection▶ ▶ ▶ ▶IP65▶in▶accordance▶with▶DIN▶EN▶60529▶

/▶IEC▶60529▶with▶correctly▶connected▶

and▶installed▶cable▶plug,▶e.g.▶Bürkert▶

Type▶2508

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5.4 Mechanical data

Dimensions▶ ▶ ▶ see▶data▶sheet

Coil▶material▶ ▶ ▶ epoxide

Connections▶ ▶ ▶ ▶G▶1/4▶▶

(NPT▶1/4,▶G▶1/8,▶G▶3/8,▶Rc▶1/4▶on▶request)

5.5 Fluidic data

Media▶ ▶ ▶ ▶ ▶ ▶aggressive,▶neutral,▶gaseous▶and▶liquid▶media,▶▶

which▶do▶not▶attack▶body▶and▶seal▶materials.▶

(see▶resistance▶table▶at▶www.buerkert.de).

Medium▶temperature▶for▶seal▶material▶

▶ ▶ ▶FKM▶ ▶ ▶ ▶ 0▶°C▶–▶+90▶°C▶

EPDM▶ ▶ ▶ ▶ -30▶°C▶–▶+▶90▶°C▶

NBR▶ ▶ ▶ ▶ 0▶°C▶–▶+▶80▶°C▶

FFKM▶ ▶ ▶ ▶ +5▶°C▶–▶+90▶°C

Circuit▶functions

A▶

(NC)

2 (A)

1 (P)

2/2-way▶valve,▶▶

closed▶in▶rest▶position

B▶

(NO)

2 (A)

1 (P)

2/2-way▶valve,▶▶

open▶in▶rest▶position

C▶

(NC)

2(A)

1(P) 3(R)

3/2-way▶valve;▶closed▶in▶rest▶position,▶

output▶A▶unloaded

D▶

(NO)

4(B)

1(P) 3(R)

3/2-way▶valve,▶in▶rest▶position,▶output▶B▶

pressurized

2(A)

1(P) 3(R)

3/2-way▶mixing▶valve;▶in▶rest▶position,▶

pressure▶connection▶P2▶connected▶to▶

output▶A,▶P1▶closed

2(A) 4(B)

1(P)

3/2-way▶distribution▶valve,▶

in▶rest▶position,▶pressure▶connection▶P▶

connected▶to▶output▶B

2(A)

1(P) 3(R)

3/2-way▶all▶purpose▶valve

english

5.6 Electrical data

Connections▶ ▶ ▶ ▶DIN▶EN▶175301-803▶(DIN▶43▶650),▶shape▶A▶for▶

cable▶plug▶Type▶2508▶or▶2509

5.7 Type label

Made▶in▶Germany

00450000 W14UN

0330▶C▶▶2.0▶▶FKM▶▶MS▶

G1/4▶▶▶▶▶▶▶▶▶▶▶▶▶▶▶0-6▶bar▶

24V▶DC▶▶▶▶▶▶▶▶▶▶▶▶▶▶▶▶▶8W

Identification▶number

Voltage,▶frequency,▶output

Port▶connection,▶nominal▶pressure

Type

Circuit▶function

Orifice

Seal▶material

Body▶material

Fig. 1: Description of the type label (example)

6 ASSEMBLY

DANGER!

Risk of injury from high pressure in the system/device.

▶▶Before▶working▶on▶the▶system▶or▶device,▶switch▶off▶the▶pressure▶

and▶vent/drain▶lines.

Risk of injury due to electrical shock.

▶▶Before▶working▶on▶the▶system▶or▶device,▶switch▶off▶the▶power▶sup-

ply▶and▶secure▶to▶prevent▶reactivation.

▶▶Observe▶applicable▶accident▶prevention▶and▶safety▶regulations▶for▶

electrical▶equipment.

WARNING!

Risk of injury from improper assembly.

▶▶The▶assembly▶may▶be▶carried▶out▶only▶by▶trained▶technicians▶and▶

with▶the▶appropriate▶tools.

▶▶Secure▶system▶against▶unintentional▶activation.

▶▶Following▶assembly,▶ensure▶a▶controlled▶restart.

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6.1 Before installation

Installation position:

The▶installation▶position▶is▶optional.▶Preferably:▶Actuator▶at▶the▶top.

▶→Prior▶to▶installation▶check▶pipelines▶for▶dirt▶and▶clean▶if▶necessary.

Dirt filter:▶To▶ensure▶that▶the▶solenoid▶valve▶func-

tions▶reliably,▶a▶dirt▶filter▶(≤▶500▶µm)▶must▶be▶

installed▶in▶front▶of▶the▶valve▶input.

6.2 Installation

▶→Observe▶flow▶direction:▶▶

Functioning▶of▶the▶device▶is▶only▶ensured▶if▶the▶circuit▶function▶is▶

maintained.

Deviceswith socket connection

▶→Use▶PTFE▶tape▶as▶seal▶material.

▶→Determine▶the▶maximum▶screw-in▶depth▶of▶the▶connecting▶threads▶

as▶this▶does▶not▶comply▶with▶any▶standard.

NOTE!

Caution risk of breakage.

▶▶Do▶not▶use▶the▶coil▶as▶a▶lifting▶arm.

▶→Hold▶the▶device▶with▶a▶suitable▶tool▶(open-end▶wrench)▶on▶the▶

body;▶screw▶into▶the▶pipeline.

Attaching▶the▶device:

▶→Via▶bore▶holes▶M4x8▶(made▶from▶brass▶or▶stainless▶steel)▶or▶self-

tapping▶screws▶3.9▶DIN▶7970▶(made▶from▶plastic,▶max.▶screw-in▶

depth▶10▶mm)▶on▶the▶bottom▶side▶of▶the▶body▶at▶drill▶pattern▶

38x24.

Devices in flange model

Attaching▶the▶device:

▶→Via▶supplied▶screws▶on▶basic▶devices▶or▶manifold.

▶→Tighten▶fastening▶screws▶on▶the▶coil▶to▶a▶maximum▶torque▶of▶2▶Nm.

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6.3 Manual control

NOTE!

▶▶When▶the▶manual▶control▶is▶locked,▶the▶valve▶cannot▶be▶actuated▶

electrically.

Press

Turn

Manual▶control

Fig. 2: Manual control

7 ELECTRICAL CONNECTION

DANGER!

Risk of injury due to electrical shock.

▶▶Before▶working▶on▶the▶system▶or▶device,▶switch▶off▶the▶power▶sup-

ply▶and▶secure▶to▶prevent▶reactivation.

▶▶Observe▶applicable▶accident▶prevention▶and▶safety▶regulations▶for▶

electrical▶equipment.

If the protective conductor is not connected, there is a risk of

electric shock.

▶▶Always▶connect▶protective▶conductor▶and▶check▶electrical▶continuity▶

between▶coil▶and▶housing.

Approved▶cable▶plug,▶e.g.▶Type▶

2508▶or▶other▶suitable▶cable▶plug▶

in▶accordance▶with▶▶

DIN▶EN▶175301-803▶shape▶A

max.▶1▶Nm

Seal

Fig. 3: Connecting the cable plug to the power supply

Note▶the▶voltage▶and▶current▶type▶as▶specified▶on▶the▶type▶label.

english

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