Burkert 2030 Manual de usuario

Operating Instructions

Type 2030, 2031, 2031 K, 2032, 2033, 2037

Piston-operated diaphragm valves,

Actuator sizes 40–125 mm, Diameter DN8–DN65

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modification techniques.

Operating Instructions 1909/20_EU-EN_00893028 / Original DE

1 OPERATING INSTRUCTIONS............................................... 4

1.1 Denitionoftheterm“device”..................................... 4

1.2 Symbols....................................................................... 4

2 AUTHORIZED USE ............................................................... 5

3 BASIC SAFETY INSTRUCTIONS.......................................... 5

4 GENERAL INFORMATION .................................................... 7

4.1 Contactaddresses ...................................................... 7

4.2 Warranty ...................................................................... 7

4.3 InformationontheInternet.......................................... 7

5 SYSTEM DESCRIPTION ....................................................... 7

5.1 Generaldescription ..................................................... 7

5.2 Intendedapplicationarea............................................ 7

6 TECHNICAL DATA................................................................. 8

6.1 Conformity................................................................... 8

6.2 Standards .................................................................... 8

6.3 Typelabel .................................................................... 8

6.4 Labelingoftheforgedsteelvalvebody ...................... 8

6.5 Labelingofthetubevalvebody(VP)........................... 9

6.6 Operatingconditions ................................................... 9

6.7 Generaltechnicaldata............................................... 18

6.8 Flowvalues................................................................ 19

7 STRUCTURE AND FUNCTION ........................................... 21

7.1 Structure.................................................................... 21

7.2 Function..................................................................... 23

8 INSTALLATION .................................................................... 24

8.1 Installationposition2/2-wayvalve ............................ 24

8.2 InstallationpositionT-valveType2032 ..................... 25

8.3 InstallationpositionY-valveType2037 ..................... 25

8.4 Installationintothepipeline....................................... 26

8.5 Removingtheactuatoranddiaphragmfrom

 thevalvebody ........................................................... 27

8.6 Mountingtheactuatoranddiaphragmon

 thevalvebody ........................................................... 28

8.7 Connectionofthecontrolmedium............................ 29

8.8 Disassembly .............................................................. 29

9 ELECTRICAL CONNECTION .............................................. 29

10 MAINTENANCE................................................................... 30

10.1 Maintenance.............................................................. 30

10.2 Repairs ...................................................................... 32

11 MALFUNCTIONS ................................................................ 35

12 SPARE PARTS..................................................................... 35

12.1 Ordertableforsealsets ............................................ 36

12.2 Ordertablesfordiaphragm ....................................... 37

13 TRANSPORT, STORAGE, DISPOSAL................................. 38

Contents

english

Type 2030, 2031, 2031 K, 2032,

2033, 2037

Operating instructions

1 OPERATING INSTRUCTIONS

Theoperatinginstructionsdescribetheentirelifecycleofthedevice.

Keep these instructions in a location which is easily accessible

toeveryuserandmaketheseinstructionsavailabletoeverynew

ownerofthedevice.

The operating instructions contain important safety

information.

Failuretoobservetheseinstructionsmayresultinhazardous

situations.

▶Theoperatinginstructionsmustbereadandunderstood.

1.1 Denition of the term “device”

Intheseinstructions,theterm“device”alwaysreferstothedia-

phragmvalvesofTypes2030,2031,2031K,2032,2033and2037.

1.2 Symbols

DANGER!

Warns of an immediate danger.

▶Failuretoobservethewarningmayresultinafatalorserious

injury.

WARNING!

Warns of a potentially dangerous situation.

▶Failuretoobservethewarningmayresultinseriousinjuries

ordeath.

CAUTION!

Warns of a possible danger.

▶Failuretoobservethiswarningmayresultinamediumor

minorinjury.

NOTE!

Warns of damage to property.

Importantadditionalinformation,tipsand

recommendations.

Referstoinformationintheseoperatinginstructionsorin

otherdocumentation.

▶designatesinstructionsforriskprevention.

→designatesaprocedurewhichyoumustcarryout.

english

Type 2030, 2031, 2031 K, 2032,

2033, 2037

Authorized use

2 AUTHORIZED USE

Non-authorized use of the devices may be dangerous to

people, nearby equipment and the environment.

▶ThediaphragmvalvesofTypes2030,2031,2031K,2032,

2033and2037aredesignedforthecontrolofcontaminated,

ultra-pureorsterilemedia,aswellasforabrasiveoraggres-

sivemedia(alsowithhigherviscosity).

▶Thedeviceisdesignedforthecontrolledowofliquidand

gaseousmedia.

▶In potentially explosive atmospheres, only use devices that

areapprovedforthispurpose.Thesedevicesareidentiedby

aseparateExtypelabel.Beforeuse,notetheinformationon

theseparateExtypelabelandtheExadditionalinstructions

ortheseparateExoperatinginstructions.

▶Duringuseobservetheauthorizeddata,theoperatingcondi-

tionsandconditionsofusespeciedinthecontractdocu-

mentsandoperatinginstructions.

▶Protectdevicefromdamagingenvironmentalinuences

(e.g.radiation,humidity,steam,etc.).Ifanythingisunclear,

consulttherelevantsalesoce.

▶Thedevicemaybeusedonlyinconjunctionwiththird-party

devicesandcomponentsrecommendedandauthorizedby

Bürkert.

▶Correcttransportation,correctstorageandinstallationand

carefuluseandmaintenanceareessentialforreliableand

faultlessoperation.

▶Usethedeviceonlyasintended.

3 BASIC SAFETY INSTRUCTIONS

Thesesafetyinstructionsdonotmakeallowanceforany

•Contingenciesandeventswhichmayariseduringtheinstallation,

operationandmaintenanceofthedevices.

•Localsafetyregulations–theoperatorisresponsibleforobserving

theseregulations,alsowithreferencetotheinstallationpersonnel.

Risk of injury from high pressure and escaping medium.

▶Beforeworkingonthedeviceorsystem,switchothepres-

sure.Ventoremptythelines.

Danger of bursting from overpressure.

▶Observethespecicationsonthetypelabelformaximal

controlandmediumpressure.

▶Observepermittedmediumtemperature.

Risk of injury from electric shock (when electrical component

installed).

▶Beforereachingintothedeviceortheequipment,switcho

thepowersupplyandsecuretopreventreactivation!

▶Observeapplicableaccidentpreventionandsafetyregula-

tionsforelectricalequipment!

Risk of injury from moving parts in the device!

▶Donotreachintoopenings.

english

Type 2030, 2031, 2031 K, 2032,

2033, 2037

Basic safety instructions

Danger due to loud noises.

▶Dependingontheoperatingconditions,thedevicemaygenerate

loudnoises.Moredetailedinformationonthelikelihoodofloud

noisesisavailablefromtherelevantsalesoce.

▶Wearhearingprotectionwheninthevicinityofthedevice.

Risk of burns or re from hot device surface due

to prolonged switch-on time.

▶Onlytouchthedevicewhilewearingprotectivegloves.

▶Keepthedeviceawayfromhighlyammablesubstancesand

media.

Leaking medium when the diaphragm is worn.

▶Regularlycheckreliefboreforleakingmedium.

▶Ifmediumisleakingoutofthereliefbore,changethediaphragm.

▶If the media is hazardous, protect the area surrounding the

dischargepointagainstdangers.

General hazardous situations.

To prevent injury, ensure:

▶Thatthesystemcannotbeactivatedunintentionally.

▶Onlytrainedtechniciansmayperforminstallationandmain-

tenancework.

▶Performinstallationworkandmaintenanceworkusingsuita-

bletoolsonly.

▶Donottransport,installorremoveheavydeviceswithouttheaid

ofasecondpersonandusingsuitableauxiliaryequipment.

▶Afteraninterruption,ensurethattheprocessisrestartedina

controlledmanner.Observesequence!

1.Applysupplyvoltageorpneumaticsupply.

2.Chargethedevicewithmedium.

▶Thedevicemaybeoperatedonlywheninperfectcondition

andinconsiderationoftheoperatinginstructions.

▶Observethesafetyregulationsspecictotheplantforapplica-

tionplanningandoperationofthedevice.

▶Theplant operatorisresponsibleforthe safeoperationand

handlingoftheplant.

▶Observethegeneralrulesoftechnology.

To prevent damage to property of the device, ensure:

▶Supplythemediaconnectionsonlywiththosemediawhichare

speciedasowmediainthechapterentitled“6Technicaldata”.

▶Donotmakeanychangesonthedeviceanddonotsubjectit

tomechanicalstress.

▶The exhaust air may be contaminated with lubricants in the

actuator.

english

Type 2030, 2031, 2031 K, 2032,

2033, 2037

General information

4 GENERAL INFORMATION

4.1 Contact addresses

Germany

BürkertFluidControlSystems

SalesCenter

Chr.-Bürkert-Str.13-17

D-74653Ingelngen

Tel.+49(0)7940-1091111

Fax+49(0)7940-1091448

E-mail:[email protected]

International

Contactaddressescanbefoundonthenalpagesoftheprinted

operatinginstructions.

AndalsoontheInternetat:www.burkert.com

4.2 Warranty

Thewarrantyisonlyvalidifthedeviceisusedasintendedinaccor-

dancewiththespeciedapplicationconditions.

4.3 Information on the Internet

TheoperatinginstructionsanddatasheetsforTypes2030,2031,

2031 K, 2032, 2033 and 2037 can be found on the Internet at:

www.burkert.com

5 SYSTEM DESCRIPTION

5.1 General description

TheTypes2030,2031,2031K,2032,2033and2037areanexter-

nallycontrolleddiaphragmvalvewithpistondriveanddiaphragm

seal.

Thevalveisself-drainingintheappropriateinstallationposition.

5.2 Intended application area

ThediaphragmvalveofType2030isdesignedforthecontrolof

contaminatedandaggressivemedia.

ThevalvesofType2031,2031K,2032,2033and2037canbeused

evenforultra-pureorsterilemediawithahigherviscosity.

Thevalvesmayonlycontrolmediawhichdonotattackthebody

andsealmaterials(seetypelabel).Informationontheresistanceof

materialstothemediaisavailablefromyourBürkertsalesoce.

english

Type 2030, 2031, 2031 K, 2032,

2033, 2037

Technical data

6 TECHNICAL DATA

6.1 Conformity

Type2030,2031,2031K,2032,2033and2037conformswith

theEUDirectivesaccordingtotheEUDeclarationofConformity.

6.2 Standards

Theappliedstandards,whichverifyconformitywiththeEUDirec-

tives,canbefoundontheEU-TypeExaminationCerticateand/

ortheEUDeclarationofConformity.

6.3 Type label

Type

Controlfunction

Orice(Diaphragmsize)

Bodymaterial

Identitynumber

ofthedevice

2031 A 25,0 EPDM VS

Made in Germany

00445286

W36LP

Pilot 5,5-7bar

TG44 Pmed 10bar

S/N 1060

Sealmaterial

Portconnection,

max.mediumpressure

Serialnumber Pilotpressure

Fig. 1: Position and description of the type label (example)

6.4 Labeling of the forged steel valve

body

Companylogo

XXXXXXXXXX

XX F

1.4435/316L(VS)

PN16/CWP150

XXXXXXXX/XXX

XXXXXX

XXXX

Self-drainangle

Customer-

specictext

(optional)

Connectionoriceand

pipedimensions

Batchnumber

Material

Production

number/Serial

number

Nominal

pressure

Fig. 2: Labeling of the forged steel valve body

english

Type 2030, 2031, 2031 K, 2032,

2033, 2037

Technical data

6.5 Labeling of the tube valve body

(VP)

1.4435

316L(VP)

XXXXXXXX

XXXXXXXXXX

PN16 / CWP150

XXXXXXXX / XXX

XXXX / XXXXXX

Material HeatCompanylogo

Nominalpressure

Connectionorice

andpipedimensions

Self-drainangle/

Customer-specictext

(optional)

Productionnumber/

Serialnumber

Fig. 3: Labeling of the tube valve body (VP)

6.6 Operating conditions

WARNING!

Risk of injury due to bursting in case of overpressure.

▶Donotexceedthemaximumpressurerangeorthepermitted

temperatures.Observespecicationsonthetypelabel.

6.6.1 Allowable temperatures

Ambient temperature for actuators:

Material Actuator size ø Temperature

PA 40-125mm -10...+60°C

PPS

40-80mm +5...+140°C

100mm,

125mm

+5...+90°C

(brieyupto+140°C)

Tab. 1: Ambient temperature for actuators

PPSactuatormustbeselectedforapplicationswithhigh

temperatures(e.g.steamsterilization).

Medium temperature for body:

Body material Temperature

Stainlesssteel -10...+150°C

PVC(seePTgraph) -10...+60°C

PVDF(seePTgraph) -10...+120°C

PP(seePTgraph) -10...+80°C

Tab. 2: Medium temperature for body

english

Type 2030, 2031, 2031 K, 2032,

2033, 2037

Technical data

Medium temperature for diaphragms:

Theindicatedmediumtemperaturesapplyonlytomedia

whichdonotcorrodeorswellthediaphragmmaterials.

Thebehaviorofthemediumwithrespecttothediaphragm

maybechangedbythemediumtemperature.

Thefunctionproperties,inparticulartheservicelifeofthe

diaphragm, may deteriorate if the medium temperature

increases.

Donotusethediaphragmsassteamshut-oelement.

Material Temperature Remarks

EPDM(AB) -10...+130°C Steamsterilisation

upto+140°C/60min

EPDM(AD) -10...+143°C Steamsterilisation

upto+150°C/60min

FKM(FF) 0...+130°C Nosteam/dryheat

upto+150°C/60min

PTFE(EA) -10...+130°C Steamsterilisation

upto+140°C/60min

Advanced

PTFE(EU)

-5...+143°C Steamsterilisation

upto+150°C/60min

Gylon(ER) -5...+130°C Steamsterilisation

upto+140°C/60min

Tab. 3: Medium temperature for diaphragms

6.6.2 Permitted medium pressure

Permittedmediumpressuredependingonthemediumtemper-

aturewithplasticvalvebody:

DN 15 - 65

20 40 60 80 100 120 140

PVC

PVDF

Mediumpressure[bar]

Temperature[°C]

Fig. 4: Graph of medium pressure / Medium temperature with plastic

valve body

english

Type 2030, 2031, 2031 K, 2032,

2033, 2037

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