Burkert 2006 Manual de usuario

Quickstart

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Type 2006

3/2 way globe valve

3/2-Wege-Geradsitzventil

Vanne à siège droit 3/2 voies

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modifications techniques.

Operating Instructions 2204/02_EU-ML_00810458 / Original DE

Quickstart

1 QUICKSTART

Quickstart explains, for example, how to install and start-up the

device.

A detailed description of the device can be found in the operating

instructions for Type 2006.

Keep these instructions in a location which is easily accessible

to every user, and make these instructions available to every new

owner of the device.

The operating instructions can be found on the Internet

at:

www.burkert.com

Important Safety Information!

Read Quickstart carefully and thoroughly. Study in par-

ticular the chapters entitled Authorized use and Basic safety

instructions.

▶Quickstart must be read and understood.

1.1 Symbols

DANGER

Warns of an immediate danger.

WARNING

Warns of a potentially dangerous situation.

CAUTION

Warns of a possible danger.

NOTICE

Warns of damage to property.

Designates additional signicant information, tips and

recommendations.

Refers to information in these operating instructions or in

other documentation.

▶designates instructions for risk prevention.

→designates a procedure which you must carry out.

1 QUICKSTART ........................................................................ 3

2 AUTHORIZED USE ............................................................... 4

3 BASIC SAFETY INSTRUCTIONS.......................................... 4

4 GENERAL INFORMATION .................................................... 5

5 TECHNICAL DATA................................................................. 6

6 ASSEMBLY............................................................................ 8

7 START-UP............................................................................ 10

8 DISASSEMBLY.................................................................... 11

9 PACKAGING, TRANSPORT, STORAGE ............................. 11

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Type 2006

Authorized Use

2 AUTHORIZED USE

Non-authorized use of the globe valve type 2006 may be a

hazard to people, nearby equipment and the environment.

▶The device is designed for the controlled ow of liquid and

gaseous media.

▶In areas at risk of explosion, only use devices approved for

use in those areas. These devices are labeled with a separate

Ex type label. When utilized in a potentially explosive atmo-

sphere, always pay attention to the details on the separate Ex

type label and the Ex additional instructions contained in the

scope of delivery.

▶Devices without a separate Ex type label may not be used in

a potentially explosive area.

▶During use observe the authorized data, the operating condi-

tions and conditions of use specied in the contract docu-

ments and operating instructions.

▶Protect device from damaging environmental inuences

(e.g. radiation, humidity, steam, etc.). If anything is unclear,

consult the relevant sales oce.

▶The device may be used only in conjunction with third-party

devices and components recommended and authorized by

Bürkert.

▶Correct transportation, correct storage and installation and

careful use and maintenance are essential for reliable and

faultless operation.

▶Use the device only as intended.

2.1 Denition of the term "Device"

In these instructions, the term "device" always refers to the globe

valve type 2006.

3 BASIC SAFETY INSTRUCTIONS

These safety instructions do not make allowance for any

•contingencies and events which may arise during the installation,

operation and maintenance of the devices.

•local safety regulations; the operator is responsible for observing

these regulations, also with reference to the installation personnel

(e.g. by means of a warning label on the device regarding the

use of hot media).

Risk of injury from high pressure and discharge of medium.

▶Before working on the device or system, switch o the pres-

sure. Vent or drain lines.

Risk of injury from electric shock (when electrical component

installed).

▶Before reaching into the device or the equipment, switch o

the power supply and secure to prevent reactivation!

▶Observe applicable accident prevention and safety regula-

tions for electrical equipment!

Risk of injury from moving parts in the device!

▶Do not reach into openings.

Risk of burns and risk of re due to hot device surface if duty

cycle is long or medium temperature is high

▶Keep the device away from highly ammable substances and

media and do not touch with bare hands.

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Type 2006

Basic Safety Instructions

Danger due to loud noises.

▶Depending on the operating conditions, the device may generate

loud noises. More detailed information on the likelihood of loud

noises is available from the relevant sales oce.

▶Wear hearing protection when in the vicinity of the device.

Leaking medium when the packing gland is worn.

▶Regularly check relief bore for leaking medium.

▶If medium is leaking out of the relief bore, change the packing

gland.

▶If the media is hazardous, protect the area surrounding the

discharge point against dangers.

General hazardous situations.

To prevent injury, ensure that:

▶That the system cannot be activated unintentionally.

▶Installation and repair work may be carried out by authorized

technicians only and with the appropriate tools.

▶After an interruption, ensure that the process is restarted in a

controlled manner. Observe sequence.

1. Apply supply voltage.

2. Charge the device with medium.

▶The device may be operated only when in perfect condition

and in consideration of the operating instructions.

▶Observe the safety regulations specic to the plant for applica-

tion planning and operation of the device.

▶The plant operator is responsible for the safe operation and

handling of the plant.

▶The general rules of technology apply to application planning

and operation of the device.

To prevent damage to property of the device, ensure:

▶Supply the media connections only with those media which

are specied as ow media in the chapter entitled “5 Techni-

cal Data”.

▶Do not put any loads on the valve (e.g. by placing objects on

it or standing on it).

▶Do not make any external modications to the valves. Do not

paint the body parts or screws.

▶Do not transport, install or remove heavy devices without the aid

of a second person and using suitable auxiliary equipment.

▶The exhaust air may be contaminated with lubricants in the

actuator.

The globe valve type 2006 was developed with due con-

sideration given to accepted safety rules and is state-of-

the-art. However, dangers can still arise.

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Type 2006

General Information

4 GENERAL INFORMATION

4.1 Contact addresses

Germany

Bürkert Fluid Control Systems

Sales Center

Christian-Bürkert-Str. 13-17

D-74653 Ingelngen

Tel. + 49 (0) 7940 - 10 91 111

Fax + 49 (0) 7940 - 10 91 448

E-mail: [email protected]

International

Contact addresses are found on the nal pages of the printed

operating manual. You can also nd information on the Internet

under: www.burkert.com

4.2 Warranty

The warranty is only valid if the device is used as authorized in

accordance with the specied application conditions.

4.3 Conformity

The device conforms to the EU Directives as per the EU Decla-

ration of Conformity (if applicable).

4.4 Standards

The applied standards, which are used to demonstrate conformity

with the EU Directives, are listed in the EU type examination cer-

ticate and/or the EU Declaration of Conformity (if applicable).

5 TECHNICAL DATA

5.1 General technical data

Control functions (CF)

Control function A Closed by spring force in rest position

Control function B Opened by spring force in rest position

Control function I Actuating function via reciprocal

pressurization

Materials and Connections

see datasheet

Media

Control media Neutral gases, air

Flow media Water, alcohols, oils, fuels, hydraulic liquid,

saline solutions, lyes, organic solvents,

steam

Installation position Any position, preferably with actuator face up

5.2 Type label (example)

Made in Germany

2006 A 50,0 PTFE VA

G1 1/2

Pilot 6–10bar

Pmed 1–2 : 9bar

Pmed 2–3/1: 16bar

00287199 W34ME

Type

Control function

Orice Seal material

Body material

Port connection

Pilot pressure

Max. medium

pressure

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Type 2006

Technical Data

5.3 Conversion of actuator sizes CLASSIC

Actuator size

[mm]

Designation Outer

diameter A

[mm]

Scale

drawing

50 D 64

63 E 80

80 F 101

125 H 158

Tab. 1: Conversion of actuator sizes CLASSIC

5.4 Operating conditions

5.4.1 Temperature ranges

Actuator

size

[mm]

Actuator

material

Temperature ranges

Medium

(for PTFE seal)

Environment 1)

50, 63 PA –10... see “Fig. 1” –10... see “Fig. 1”

80...125 PA –10...+180 °C –10...+60 °C

50...80 PPS –10...+180 °C +5...+140 °C

125 PPS –10...+180 °C +5...+90 °C

Tab. 2: Temperature ranges

1) If a pilot valve is used, the max. ambient temperature

is + 55 °C

Medium

temperature [°C]

Ambient

temperature

[°C]

100 120 140 160 180 200

Fig. 1: Temperature range of the maximum medium and ambient tem-

perature for PA actuators, actuator size 50, 63

2) briey up to max. 140 °C

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Type 2006

Technical Data

5.4.2 Pressure ranges

Maximum control pressure:

Actuator

material

Actuator size

[mm]

Max. control pressure

[bar]

PA 50...80 10

125 7

PPS 50...80 10

125 7

Tab. 3: Maximum control pressure

Maximum operating pressure, control function A:

Orifice [mm] Actuator size

[mm]

Max. medium pressure up to

180 °C [bar] direction of ow

1 → 2 2 → 3, 2 → 1

15, 20 50 11 16

63 16 16

25 63 10 16

32, 40 80 916

125 14 16

50 125 10 16

Tab. 4: Max. operating pressure

For control function F the maximum permitted operating

pressure is 16 bar.

5.4.3 Minimum control pressures

Minimum control pressure pmin, control function A:

Orifice [mm] Actuator size

[mm]

Min. control pressure

pmin [bar]

15, 20 50 4.4

15, 20 63 4.7

25 63 4.9

32, 40 80 6.0

32, 40 125 3.4

50 125 4.3

Tab. 5: Minimum control pressure

Minimum control pressure pmin

when direction of ow 3 →2:

The required minimum control pressure pmin

depends on the medium pressure. 3

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Type 2006

Assembly

6 ASSEMBLY

DANGER

Risk of injury from high pressure in the equipment.

▶Before dismounting pneumatic lines or valves, turn o the

pressure and vent the lines.

WARNING

Risk of injury from improper assembly.

▶Installation may be carried out by authorized technicians

only and with the appropriate tools.

Risk of injury from unintentional activation of the system and

an uncontrolled restart.

▶Secure system from unintentional activation.

▶Following assembly, ensure a controlled restart.

For control function I: Danger if control pressure fails.

For control function I control and resetting occur pneumati-

cally. If the pressure fails, no dened position is reached.

▶To ensure a controlled restart, rst pressurize the device with

control pressure, then switch on the medium.

CAUTION!

Risk of injury due heavy devices!

▶During transport or during assembly, a heavy device may fall

and cause injury.

▶Do not transport, install or remove heavy devices without the

aid of a second person and using suitable auxiliary equipment.

▶Use appropriate tools.

6.1 Before installation

→Before connecting the valve, ensure the pipelines are ush.

→Observe direction of ow (see type label).

→Clean pipelines (sealing material, swarf, etc).

Any installation position is possible, preferably with actuator face

up.

Devices with approval in accordance with DIN EN 161

In accordance with DIN EN 161 "Automatic shut-o valves for

gas burners and gas installations" a dirt trap must be connected

upstream of the valve and prevent the insertion of a 1 mm plug

gauge.

6.2 Installing the body

→Connect body to pipeline.

6.3 Rotating the drive

The position of the connections can be aligned steplessly by

rotating the drive through 360°.

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Type 2006

Assembly

NOTICE

Damage to the seal on the swivel plate.

▶When turning the actuator, ensure that the valve is in the

open position.

→Clamp the valve body into a holding device (applies only to

valves not yet installed).

→For control function A pressurize the lower control air connection

with compressed air (4 bar): Valve opens.

→Using a suitable open-end wrench, counter the wrench at on

the pipe.

→Place a suitable open-end wrench on the hexagon of the actuator

(see “Fig. 2”).

WARNING

Risk of injury from discharge of medium and pressure.

If the direction of rotation is wrong, the body interface may

become detached.

▶Turn the actuator in the specied sense of direction only

(see “Fig. 2”).

→By turning the open-end wrench clockwise (viewed from above),

move the actuator into the required position.

Open-end wrench for

securing the nipple

Open-end wrench

for turning the

actuator

Fig. 2: Turning with open-end wrench

english

Type 2006

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