HBM TOP Transfer Manual de usuario

B 20.TOPTRANS.10 en

Force transfer standard

TOP Transfer

Mounting Instructions

B 20.TOPTRANS.10 en HBM

Content page

Safety instructions 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 Scope of supply 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Applicationinformation 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Structure and mode of operation 10. . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 TOP–Z30 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 TOP–Z4A 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Conditionson site 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Ambient temperature 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Moisture 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Air pressure 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 Chemical effects 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5 Loading disturbance variables 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.6 Electromagneticcompatibility 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Mechanicalinstallation 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Important measures for installation 13. . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Mounting accessories for compressive loading 14. . . . . . . . . . . . . . . . .

5.2.1 Installation drawing for compressive loading 14. . . . . . . . . . . . . .

5.3 Mounting accessories for tensile loading 15. . . . . . . . . . . . . . . . . . . . . . .

6 Electrical connection 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 Instructions for cabling 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2 Wiring pin assignment 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 Specifications 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 TOP Transfer dimensions 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 Declaration of conformity 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4TOPTRANS

B 20.TOPTRANS.10 en

HBM

Safety instructions

Use in accordance with the regulations

Force transducers of TOP Transfer types: TOP–Z30 and TOP–Z4A are used

to make comparative force measurements (force transfer). Use for any

additional purpose shall be deemed to be not in accordance with the

regulations.

In the interests of safety, the transducer should only be operated as described

in the Mounting Instructions. It is also essential to observe the appropriate

legal and safety regulations for the application concerned during use. The

same applies to the use of accessories.

The transducer is not a safety element within the meaning of its use as

intended. Proper and safe operation of this transducer requires proper

transportation, correct storage, assembly and mounting and careful operation

and maintenance.

General dangers due to non-observance of the safety instructions

The TOP–Z30 and TOP–Z4A force transducer correspond to the state of the

art and is fail-safe. The transducers can give rise to residual dangers if they

are inappropriately installed and operated by untrained personnel.

Everyone involved with the installation, commissioning, maintenance or repair

of a force transducer must have read and understood the Mounting

Instructions and in particular the technical safety instructions.

Residual dangers

The scope of supply and performance of the transducer covers only a small

area of force measurement technique. In addition, equipment planners,

installers and operators should plan, implement and respond to the safety

engineering considerations of force measurement technique in such a way as

to minimize remaining dangers. Prevailing regulations must be complied with

at all times. There must be reference to the remaining dangers connected with

force measurement technique.

TOPTRANS

B 20.TOPTRANS.10 en HBM

In these mounting instructions residual dangers are pointed out using the

following symbols:

Symbol: DANGER

Meaning: Highest level of danger

Warns of a directly dangerous situation in which failure to comply with safety

requirements will lead to death or serious physical injury.

Symbol: WARNING

Meaning: Possibly dangerous situation

Warns of a potentially dangerous situation in which failure to comply with

safety requirements can lead to death or serious physical injury.

Symbol: ATTENTION

Meaning: Possibly dangerous situation

Warns of a potentially dangerous situation in which failure to comply with

safety requirements could lead to damage to property, slight or moderate

physical injury.

Symbol: NOTE

Refers to the fact that important information is being given about the product

or its use.

Symbol:

Meaning: CE mark

The CE mark signals a guarantee by the manufacturer that his product meets

the requirements of the relevant EC directives (see Declaration of conformity

at the end of this document).

Prohibition of own conversions and modifications

The transducer must not be modified from the design or safety engineering

point of view except with our express agreement. Any modification shall

exclude all liability on our part for any damage resulting therefrom.

Qualified personnel

6TOPTRANS

B 20.TOPTRANS.10 en

HBM

These transducers are only to be installed by qualified personnel strictly in

accordance with the specifications and with the safety rules and regulations

which follow. It is also essential to observe the appropriate legal and safety

regulations for the application concerned. The same applies to the use of

accessories.

Qualified personnel means persons entrusted with the installation, fitting,

commissioning and operation of the product who possess the appropriate

qualifications for their function.

Conditions on site

Protect the transducer from damp and weather influences such as rain, snow,

etc.

Maintenance

Force transducers TOP–Z30 and TOP–Z4A are maintenance free.

Accident prevention

Although the specified nominal force in the destructive range is several times

the full scale value, the relevant accident prevention regulations from the

trade associations must be taken into consideration.

TOPTRANS

B 20.TOPTRANS.10 en HBM

1 Scope of supply

•Force transducer TOP–Z30, TOP–Z4A

•Operating Manual TOP Transfer

The TOP Transfer force transducers are only available in conjunction

with a DKD calibration certificate (not included in the scope of supply)

•DKD calibration certificate according to EN10002–3,

ISO 376 Order no. K–CAL–FD...

Accessories for TOP–Z30

•Knuckle eyes ZGW/ZGOW

for 100 N to 1000 N: Order no. 1–U1R/200kg/ZGW

for 2 kN to 10 kN: Order no. 1–U2A/1t/ZGUW

•Thrust piece according to EN 10002–3 or ISO376

for 100 N to 1000 N: Order no. EDO3/1kN

for 2 kN to 10 kN: Order no. EDO4/50kN

•Load button

for 100 N to 1000 N: Order no. 1–U1R/200kg/ZL

for 2 kN to 10 kN: Order no. 3–9202.0140

•Tensile force introduction according to EN10002–3 or ISO376

for 2 kN –10 kN Order no. 1–Z30/10kN/ZKM

•Cable/male connector

–Connection cable Kab 139–A–6, 6m,

with Binder cable socket and pigtails; Order no. 1–KAB139A–6

–Connector MS3106PEMV

fitted to Kab139A; Order no. D–MS/MONT

–15-pin D-Sub connector (male)

fitted to Kab139A; Order no. D–15D/MONT

8TOPTRANS

B 20.TOPTRANS.10 en

HBM

Accessories for TOP–Z4A

•ZKM tensile force introduction according to EN10002–3 or ISO376

for 20 kN: Order no. 1-Z4/20kN/ZKM

50kN: Order no. 1-Z4/50kN/ZKM

100kN: Order no. 1-Z4/100kN/ZKM

200kN: Order no. 1-Z4/200kN/ZKM

500kN: Order no. 1-Z4/500kN/ZKM

•ZGUW/ZGOW knuckle eye

for 20kN: Order no. 1-Z4/20kN/ZGOW

1-Z4/20kN/ZGUW

50kN: Order no. 1-U2A/2t/ZGOW

1-U2A/2t/ZGUW

100kN: Order no. 1-Z4/100kN/ZGOW

1-Z4/100kN/ZGUW

200kN: Order no. 1-U2A/10t/ZGOW

1-U2A/10t/ZGUW

500kN: Order no. 1-Z4/500kN/ZGOW

1-Z4/500kN/ZGUW

•Thrust piece EDO4 according to EN 10002–3 or ISO376

20kN Order no. 1–EDO4/20kN

50kN Order no. 1–EDO4/50kN

100kN Order no. 1–EDO4/100kN

200kN Order no. 1–EDO4/200kN

500kN Order no. 1–EDO4/500kN

TOPTRANS

B 20.TOPTRANS.10 en HBM

2 Application information

Force transducer TOP Transfer

High-precision force transducers of the TOP–Z30 and TOP–Z4A type series

measure compressive and tensile forces.

They measure static and quasi-static forces with great accuracy and

reproducibility and thus require extremely cautious handling. You must take

particular care when transporting and installing the devices. If you knock or

drop the transducers, this could permanently damage them. With TOP

Transfer, as you are dealing with a transducer of the utmost precision for

transfer measurements, it is advisable to keep a constant ambient

temperature in the nominal (rated) temperature range.

TOP–Z30 and TOP–Z4A transducers with DKD calibration certificate:

The standard is for transducers to be calibrated in the pressure direction. If

required, however, they can also be calibrated within the German calibration

service (DKD) in the tension direction. For high-precision measurements, the

transducer should only ever be loaded and used in one force direction.

The limits for the permissible mechanical, thermal and electrical stresses are

stated in the specifications. Be sure to allow for them when planning, installing

and operating the measurement configuration .

To obtain optimum measurement results, the transducer must be connected to

an amplifier of the greatest accuracy (for example, the DMP40 from HBM).

10 TOPTRANS

B 20.TOPTRANS.10 en

HBM

3 Structure and mode of operation

3.1 TOP–Z30

Fig.3.1 TOP–Z30 (100 N...10 kN)

The measuring body comprises a system of measuring springs with strain

gauges. Two internal threads attached on both sides are used to introduce the

tensile forces. To introduce compressive forces, load buttons to screw into the

thread are available as accessories.

All the nominal (rated) forces of the TOP–Z30 have the same size.

The electrical connection is made via Binder male connectors. To reduce the

bending moment during tensile measurements, caused by the cable when the

outgoing cable is at the side, an additional male connector is provided on the

base of the housing.

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