molex HTR4971E Manual de usuario
Hand Crimp Tool for Board-In Crimp Terminals
Doc No: ATS-011010085 Release Date: 11-29-04 UNCONTROLLED COPY Page 1 of 5
Revision: C Revision Date: 04-18-08
Hand Crimp Tool
Specification Sheet
Order No. 11-01-0085
Engineering No. HTR4971E
FEATURES
Simple trouble-free full cycle mechanism assures consistent complete terminations
All crimp cavities are fully machined in high carbon steel, then heat treated
Replaceable crimp inserts
SCOPE
Products: Board-In Crimp Terminal, 22-26 AWG.
Terminal Order No. Wire Size Insulation Diameter
Maximum Strip LengthTerminal
Series No.
Loose Piece
Reel AWG
mm² mm In. mm In.
16-02-0034
16-02-0047
4811 16-02-0120
40-08-0631
22-26
0.12-0.35
1.52 .060 5.97-6.35
.235-.250
41817 16-02-0118
22-26
0.12-0.35
1.52 .060 5.97-6.35
.235-.250
40-01-0610
40-08-0605
42001 40-02-0601
40-08-0606
22-26
0.12-0.35
1.52 .060 5.97-6.35
.235-.250
CRIMPED TERMINAL
TYPE 3
INSULATION
CRIMP
Figure 1
1.30
±
±±
±
0.06 mm (.051
±
±±
±
-.002”)
Diameter PC Board Hole
A
WIRE
CONDUCTOR
CRIMP
1.57
±
±±
±
0.18 mm (.062
±
±±
±
-.007”)
Thick PC Board
A
Section A
-
A
E
-
E
Hand Crimp Tool for Board-In Crimp Terminals
Doc No: ATS-011010085 Release Date: 11-29-04 UNCONTROLLED COPY Page 2 of 5
Revision: C Revision Date: 04-18-08
CONDITIONS:
After crimping, the conductor profiles should measure the following (see notes on page 4).
Wire Size E-E Dimension
(Figure 1) ✹Pull Force Minimum
Terminal Series No.
AWG mm
2mm In. N Lb.
22 0.35 1.19-1.24 .047-.049 13.3 3
24 0.20 1.19-1.24 .047-.049 13.3 3
4811
26 0.12 1.19-1.24 .047-.049 13.3 3
22 0.35 1.19-1.24 .047-.049 13.3 3
24 0.20 1.19-1.24 .047-.049 13.3 3
41817
26 0.12 1.19-1.24 .047-.049 13.3 3
22 0.35 1.19-1.24 .047-.049 13.3 3
24 0.20 1.19-1.24 .047-.049 13.3 3
42001
26 0.12 1.19-1.24 .047-.049 13.3 3
✹The crimp on this terminal is not an electrical crimp; the final soldering operation is the electrical connection.
This minimum force is what should be expected when pulling the terminal with both insulation and
conductor crimped.
OPERATION
Open the tool by squeezing the handles
together, at the end of the closing
stroke, the ratchet mechanism will
release the handles, and the hand tool
will spring open.
Before attempting to crimp any
terminals, make sure all the inserts are
correctly placed into the upper and
lower jaws of the hand tool. See Figure
2.
The terminals should be cut from the
reel as shown. See Figure 3. The
carrier strip may be use to assist in
crimping and can be removed after
crimp is complete.
JAWS
BARREL FORM
PUNCH
#8
-
32 BHCS
INSULATION
PUNCH
CONDUCTOR
ANVIL
INSULATION
ANVIL
Figure 2
CONDUCTOR
PUNCH
BARREL
FORM ANVIL
Figure 3
Hand Crimp Tool for Board-In Crimp Terminals
Doc No: ATS-011010085 Release Date: 11-29-04 UNCONTROLLED COPY Page 3 of 5
Revision: C Revision Date: 04-18-08
TERMINAL
BARREL FORM
PUNCH
WIRE
INSULATION
PUNCH
CONDUCTOR
ANVIL
INSULATION
ANVIL
Figure 5
CONDUCTOR
PUNCH
BARREL
FORM ANVIL
HOLD THE
WIRE WITH
TERMINAL STRIP
Figure 4
TERMINAL
Crimping Terminals
1. While holding onto the terminal strip with the properly strip wire, insert into the lower jaw of the hand tool until the
front of the terminal is flush with the conductor anvil insert. See Figure 4 and 5.
2. Partially close the hand tool jaws until the terminal is held snug in place.
3. Complete the crimp by closing the hand tool handles until they release.
4. Remove the crimp and inspect for proper crimp. Molex offers a Crimp Inspection Handbook for closed barrel
industrial product. See our website or contact your sales engineer.
Note: The tamper proof ratchet action will not release the tool until it has been fully closed.
Maintenance
It is recommended that each operator of the tool be made aware of, and
responsible for, the following maintenance steps:
1. Remove dust, moisture, and other contaminants with a clean brush, or soft,
lint free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins; pivot points and bearing surfaces are protected with a
thin coat of high quality machine oil. Do not oil excessively. The tool was
engineered for durability but like any other equipment it needs cleaning and
lubrication for a maximum service life of trouble free crimping. Light oil
(such as 30 weight automotive oil) used at the oil points, every 5,000
crimps or 3 months, will significantly enhance the tool life.
4. Wipe excess oil from hand tool, particularly from crimping area. Oil
transferred from the crimping area onto certain terminations may affect the
electrical characteristics of an application.
5. When tool is not in use, keep the handles closed to prevent objects from
becoming lodged in the crimping dies, and store the tool in a clean, dry
area.
ECCENTRIC
STUD
Figure 6
Hand Crimp Tool for Board-In Crimp Terminals
Doc No: ATS-011010085 Release Date: 11-29-04 UNCONTROLLED COPY Page 4 of 5
Revision: C Revision Date: 04-18-08
Miscrimps or Jams
Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or
closed. The tool will open easily by lifting the ratchet release lever. See Figure 7.
How to Adjust Tool Crimp Force (See Figure 6)
It may be necessary over the life of the tool to adjust tool-crimping force. Listed below are the steps required to
adjust the crimping force of the hand tool to obtain proper crimp conditions:
1. Loosen the stud nut on the back of the handle.
2. With a screwdriver in the slot on the other side of the stud, adjust the force. Clockwise will increase the force,
counter clockwise will decrease the force.
3. Retighten the nut.
4. Check the crimp specifications after tool force adjustment.
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital
components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30
days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will
not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping,
fixturing, or use of handle extensions voids this warranty.
CAUTION: Repetitive use of this tool should be avoided.
CAUTIONS:
1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for
production use. Repetitive use of this tool should be avoided.
2. Insulated rubber handles are not protection against electrical shock.
3. Wear eye protection at all times.
4. Use only the Molex terminals specified for crimping with this tool.
Notes:
1. This tool should only be used for the terminals and wire gauges specified on this sheet.
2. This tool is not adjustable for crimp height, however crimp force is adjustable (See instructions above).
Variations in tools, terminals, wire stranding and insulation types may affect crimp height.
3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all
insulation sizes.
4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts
available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
5. Molex does not certify crimp hand tools.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.
Hand Crimp Tool for Board-In Crimp Terminals
Doc No: ATS-011010085 Release Date: 11-29-04 UNCONTROLLED COPY Page 5 of 5
Revision: C Revision Date: 04-18-08
RATCHET
RELEASE LEVER
REPAIR KIT. ALL PARTS
REQUIRED FOR REPAIR.
(ONLY MAIN SPRINGS SHOWN)
(2)
7
3
6
4
2
5
8
1
Figure 7
PARTS LIST
Item Order No. Engineering No. Description Quantity
1 11-11-0070 4971-25 Insulation Punch 1
2 11-11-0066 4971-21 Conductor Punch 1
3 11-11-0065 4971-20 Conductor Anvil 1
4 11-11-0067 4971-22 Insulation Anvil 1
5 11-11-0068 4971-23 Barrel Form Punch 1
6 11-11-0069 4971-24 Barrel Form Anvil 1
7 64000-0073 64000-0073 Repair Kit (Springs, Pins and E-Rings) 1
8 N/A N/A #8-32 by 1/2 long BHCS 2**
** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270).
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
European Headquarters
Munich, Germany
49-89-413092-0
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Este manual sirve para los siguientes modelos
1
Tabla de contenidos
Otros manuales de Herramientas de crimpado de molex
molex
molex 63819-0600 Manual de usuario
molex
molex 207129 Series Manual de usuario
molex
molex CS 150 Manual de usuario
molex
molex 207129 Series Manual de usuario
molex
molex 63811-5300 Manual de usuario
molex
molex 207129 Series Manual de usuario
molex
molex 207129 Series Manual de usuario
molex
molex 207129 Series Manual de usuario
molex
molex 207129 Series Manual de usuario
molex
molex 207129 Series Manual de usuario
molex
molex 207129 Series Manual de usuario
molex
molex 63811-1200 Manual de usuario
molex
molex 63811-5600 Manual de usuario
molex
molex 207129 Series Manual de usuario
molex
molex 63819-4900 Manual de usuario
molex
molex 63811-2200 Manual de usuario
molex
molex AT 1991 Manual de usuario
molex
molex 207129 Series Manual de usuario
molex
molex 207129 Series Manual de usuario
molex
molex 63827-0600 Manual de usuario
Manuales populares de Herramientas de crimpado de otras marcas
Textron
Textron ESG105L Manual de usuario
Tyco Electronics
Tyco Electronics 90035-3 Manual de usuario
Emerson
Emerson Klauke ES 20RMCCFB Manual de usuario
Continental Refrigerator
Continental Refrigerator PC150HD Manual de usuario
TE Connectivity
TE Connectivity ERGOCRIMP 1-1579001-3 Manual de usuario
Tyco Electronics
Tyco Electronics CERTI-CRIMP 90418-1 Manual de usuario