Molex AT AFIFG Manual de usuario

AT-AFIFG Air Crimp Tool Head

Doc. No: ATS-640054300 Release Da e: 10-01-03 UNCONTROLLED COPY Page 1 of 6

Revision: B Revision Da e: 05-05-04

Air Powered

Crimp Tool Head

AviKrimp™

Application Tooling

pecification heet Order No. 64005-4300

Engineering No. AT AFIFG

FEATURE

 Quick-change ool head for he 19279-0001 (AT-200)

 Tooling ki is in erchangeable wi h o her ki s in he 64001 and 64003 Series

 A precision user-friendly erminal loca or wire s op holds erminals in he proper crimping posi ion.

 Pneuma ic powered crimp ools help reduce fa igue and discomfor from repe i ive manual crimping

COPE

Produc s: AviKrimp™ Fully Pre-Insula ed and-Insula ed Quick Disconnec Flags 14-22 AWG. This ool head is

in ended for use in he 19279-0001 (AT-200) ei her hand held or wi h op ional bench adap er 19078-0307

(ATBA) and foo swi ch.

Testing

Mechanical

The ensile es , or pull es , is a means of evalua ing he mechanical proper ies of he crimped connec ions.

The following char s show he UL and Governmen specifica ions (MIL-T-7928) for various wire sizes. The

ensile s reng hs are shown in pounds, and indica e he minimum accep able force o break or separa e he

erminal from he conduc or.

Wire ize (AWG)

*UL

310

*UL – 310 – Quick Disconnec s

The following is a par ial lis of he produc par numbers and heir specifica ions ha his ool is designed o

run. We will be adding o his lis and an up o da e copy is available on www.molex.com.

Wire ize: 18

–

22 AWG 0.80

–

0.35 mm²

Terminal No.

Terminal

Eng. No. (REF)

Wire trip

Length

Insul

ation

Diameter Max.

In.

19006

0001

5220

.344

8.73

.150

3.81

19006

0005

5222

.344

8.73

.150

3.81

19006

008

5223

.344

8.73

.150

3.81

Wire ize: 14

–

16 AWG 2.00

–

1.30 mm²

Terminal No.

Terminal

Eng. No. (REF)

Wire trip

Length

Insul

ation

Diameter Max.

In.

19006

0011

5221

.344

8.73

.170

4.32

19006

0015

5224

.344

8.73

.170

4.32

19006

0017

5225

.344

8.73

.170

4.32

AT-AFIFG Air Crimp Tool Head

Doc. No: ATS-640054300 Release Da e: 10-01-03 UNCONTROLLED COPY Page 2 of 6

Revision: B Revision Da e: 05-05-04

BARREL OF

TERMINAL

AFETY

HIELD

WIRE

Figure 1

LOCATOR

JAW OPEN

CONDUCTOR ANVIL

Figure 2

IN ULATION

ANVIL

WIRE

IN ULATION

PUNCH

CONDUCTOR

PUNCH

FLAT EDGE

OF TERMINAL

LOCATOR

M4 WING

NUT

TERMINAL

BARREL

OPERATION

Refer o he ins ruc ion manual for he 19279-0001 (AT-200) for

moun ing his crimp ool head.

Caution: Never opera e his ool wi hou he supplied safe y shield

in place. Never place fingers in he ooling nes s.

Crimping Terminals

1. Inser he wire in o he erminal. Inser he erminal wi h he

barrel in o he color-coded nes and he square edge of he flag

facing ou for 14-16 AWG and in for 18-22 AWG. Make sure he

back of he flag erminal is agains he loca or. See Figure 1. If

erminal is no flush agains he loca or loosen he M4 wing nu

and adjus he loca or up or down so ha he fla edge of he erminal is flush agains he wall of he loca or.

Tigh en he M4 wing nu . See Figure 2.

2. Par ially close he ool o hold he erminal in

place.

3. Push on wire o assure i is s ill fully sea ed

in he erminal. Cycle he ool.

4. Remove he crimped erminal. Inspec for

proper crimp loca ion, and check for

insula ion closure. Loca or is adjus able up

and down o keep erminals s raigh af er

crimping.

5. If he insula ion par of he crimp needs o

be adjus ed, firs disconnec air source and

loosen he M4 screw on he bo om ool jaw,

hen inser a 3/32” hex wrench (supplied)

in o he bo om of he lower die. See Figure 3. A clockwise (CW) ro a ion decreases insula ion crimp while

a coun er-clockwise (CCW) ro a ion increases insula ion crimp. Af er adjus ing, re igh en he M4 screw.

Reconnec air source.

Maintenance

I is recommended ha each opera or of he ool be

made aware of, and responsible for, he following

main enance s eps:

1. Remove dus , mois ure and o her con aminan s

wi h a clean brush, or sof , lin -free clo h.

2. Do no use any abrasive ma erials ha could

damage he ool.

3. Make cer ain all pins; pivo poin s and bearing surfaces are pro ec ed wi h a hin coa of high quali y

machine oil. Do no oil excessively. This ool was engineered for durabili y, bu like any fine piece of

equipmen , i needs cleaning and lubrica ion for a maximum service life of rouble-free crimping. Use a ligh

oil, such as 30 weigh au omo ive oil a he oil poin s shown in Figure 3, every 5,000 crimps or mon hly will

significan ly enhance he ool life and ensure a s able calibra ion.

LUBRICATION POINT

(BOTH IDE ) LIGHT OIL

(EVERY 3 MONTH

OR 5,000 CRIMP )

Figure 3

LOO EN

M4 CREW

3/32

” HEX

WRENCH

AT-AFIFG Air Crimp Tool Head

Doc. No: ATS-640054300 Release Da e: 10-01-03 UNCONTROLLED COPY Page 3 of 6

Revision: B Revision Da e: 05-05-04

4. When ool is no in use s ore he ool in a clean, dry area.

Tool Calibration

A Cer ifica e of Calibra ion (see las page) was supplied wi h he

ool. To recalibra e his ool, pin gauge measuremen s should

be aken in each conduc or nes and compared o his char .

The ool should be lubrica ed before recalibra ion o ensure

consis en measuremen s.

Nest Color Code

Wire Range

“X” Dimension Conductor Crimp

Crimp Inspection Marking

AWG

mm²

Mean

No Go

Red

0.80

–

0.35

.075

.071

.079

---

Blue

2.00

–

1.30

.088

.084

.092

---

Warranty

This ool is for elec rical erminal crimping purposes only. This ool is made of he bes quali y ma erials. All vi al

componen s are long-life es ed. All ools are warran ed free of manufac uring defec s for a period of 30 days.

Should such a defec occur, we would repair or exchange he ool free of charge. This repair or exchange will

no be applicable o al er, misused or damaged ools.

CAUTION: Molex crimp specifica ions are valid only when used wi h Molex erminals, applica ors and ooling.

PIN GAUGE IN

CONDUCTOR CRIMP

“Confining” Crimp

AT-AFIFG Air Crimp Tool Head

Doc. No: ATS-640054300 Release Da e: 10-01-03 UNCONTROLLED COPY Page 4 of 6

Revision: B Revision Da e: 05-05-04

PART LI T

Item

Order No

Description

Quantity

64005

4300

Crimp Tool Head

Fig

ure

64005

0000

Basic Air Tool Head

64001

4375

Loca or Assembly

64001

4370

Tooling Ki

Tooling Kit Only

4001

4302

Conduc or Punch

64001

4301

Conduc or Anvil

64001

4304

Insula ion Punch

64001

4303

Insula ion Anvil

N/A

4 mm Dia. by 5.0 mm L

ong

Roll Pins

2**

N/A

#10

32 by 5/16” L

ong

Cup P . Se Screw

1**

** Available from an Indus rial s

upply company such as MSC (1

800

645

7270).

Figure 4

M4 WING NUT

M4 FLAT WA HER

8 (2)

M4 X 25LG

PAN HEAD CREW

AT-AFIFG Air Crimp Tool Head

Doc. No: ATS-640054300 Release Da e: 10-01-03 UNCONTROLLED COPY Page 5 of 6

Revision: B Revision Da e: 05-05-04

Figure 5

(4)

(2)

(4)

(2)

Parts List (Continued)

Item

Order No.

Description

Quantity

64005

0000

Basic Air Tool Head

Figure

64005

0103

Nose Guard

64000

0077

Repair Ki (Springs, Rods Pivo s, R

ings, and Washers)

N/A

M4 by 12 Long Freedrive Pan Head Screw

1**

N/A

M4 by 30

Long Freedrive Pan Head Screw

1**

N/A

3/16” by 3/8” Long Dowel Pin

1**

** Available from an indus rial supply company such as MSC (1

800

645

7270).

AT-AFIFG Air Crimp Tool Head

Doc. No: ATS-640054300 Release Da e: 10-01-03 UNCONTROLLED COPY Page 6 of 6

Revision: B Revision Da e: 05-05-04

Air Powered

Crimp Tool Head

AviKrimp™

Certificate of Calibration

Order No. 64005-4300

Engineering No. AT AFIFG

Tool Order Number -----------------------------

Tool Eng. Number -----------------------------

Tool Revision ----------------------------

Serial Number -----------------------------

Da e of Manufac ure ----------------------------

Pin Gauge of Conduc or Nes /Nes s or Slug heigh if he nes is he “F” Crimp s yle.

Range Conduc or Nes # 1 = -------------------- Ac ual = --------------------

Range Conduc or Nes # 2 = -------------------- Ac ual = --------------------

Technician --------------------

Da e of Calibra ion --------------------

Calibra ion should be done every 5,000 cycles or 3 mon hs.

Tools should be lubrica ed during his opera ion.

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