Molex 63827-1170 Manual de usuario

Hand Crimp Tool for Ring Tongue Terminal

Doc No: ATS-6382711H Release Date: 11-18-13 UNCONTROLLED COPY Page 1 of 8

Revision: A Revision Date: 11-18-13

INSULATION CRIMP

BRUSH

STRIP LENGTH

BELL MOUTH

WIRE

CONDUCTOR

CRIMP HEIGHT

CUT

OFF

TAB

SEAM

Application Tooling

Sp cification Sh t

Tool Kit

Ord r No. 63827-1170

Hand Crimp Tool

Ord r No. 63827-1100

FEATURES

% A full cycle ratcheting hand tool ensures complete crimps

% Ergonomically designed soft handles

% Precisely designed crimping profiles with simple contact positioning

% Easy handling due to outstanding force ratio

 Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed

into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.

 any different Tool kits can be used with a single Battery Powered Tool.

 This tool is IPC/WH A-A-620 Class 2 as indicated, and RoHS compliant.

SCOPE

Products: Ring Tongue Terminal for 14-24 AWG Wire (1.50 - 0.50mm²), etal Strip.

T rminal

S ri s No.

T rminal Ord r No. Wir Siz

Insulation Diam t r

Strip L ngth

IPC/WHMA-A620 (1)

T rminal Insulation

Maximum (2)

R l form only (3)

AWG

mm²

In.

94511

1310

94511

1311

18-20

1.50 - 0.50

1.75 -2.50

.069 -.098

3.00 .118 5.00-6.00

.197-.236

94511

1410

94511

1411

94511

1520

94511

1521

94511

1610

94511

1611

(1)

To achieve optimum IPC

A620 insulation crimps, use this insulation OD range.

(2) Overall insulation OD specification for terminal.

(3) The terminals above are reeled parts only. Customer to cut off terminal from reel.

DEFINITION OF TERMS

TYPE 4C

Hand Crimp Tool for Ring Tongue Terminal

Doc No: ATS-6382711H Release Date: 11-18-13 UNCONTROLLED COPY Page 2 of 8

Revision: A Revision Date: 11-18-13

ANVILS

POWER

CRIMP

HEAD

Figur

PUN

CHES

M4 X 10 LONG

BHCS

M4 X 18 LONG

BHCS

SWING

LOCATOR

OPEN

PRESS DOWN

ON THE BRASS

PIVOT SHAFT

LIFT UP ON

THE LOCATOR

Figur

CONDITIONS:

After crimping, the conductor profiles should measure the following (See notes below).

T rminal

S ri s No.

Wir Siz

Conductor

Insulation

Pull Forc

Minimum Profil

Crimp H ight

Crimp Width

Maximum

Insulation

H ight

Insulation Width

Maximum

AWG

mm2

in.

Lb.

94511

---

1.50

2.10

2.20

.083

.087

3.15 .124

2.95

3.10

.116

.122

4.20 .165

196

44.0

---

2.00

2.10

.079

.083

2.85

3.00

.112

.118

157

35.3

0.80

1.90

2.00

.075

.079

2.75

2.90

.108

.114

118

26.5

0.50

1.80

1.90

.071

.075

2.65

2.80

.104

.110

17.5

Tool Qualification Notes:

1. Pull Force should be measured with no influence from the insulation crimp.

2. The above specifications are guidelines to an optimum crimp.

CAUTION: Install only olex terminals listed above with this tool. Do not crimp hardened objects as damage

can occur to the tool or die.

INSTALLATION

To install the Tool Kit into the Power Crimp Head follow the steps below:

Anvils and Punch s Installation

1. Insert the Anvils into the bottom slots of the nest. Install the 4 x 10 long BHCS and tighten in place.

2. Insert the Punches into the top slots of the nest. Install the 4 x 18 long BHCS and tighten in place. See

Figure 1.

Locator Installation and R moval

Follow the steps below to install or replace the locator. See Figure 2.

To install th locator

1. Position the locator with the hole over the brass pivot shaft and snap it into place.

Hand Crimp Tool for Ring Tongue Terminal

Doc No: ATS-6382711H Release Date: 11-18-13 UNCONTROLLED COPY Page 3 of 8

Revision: A Revision Date: 11-18-13

Figur 6

WIRE IN TERMINAL

JAWS

PARTIALLY

CLOSED

WIRE AGAINST

WIRE STOP

To r mov th locator

1. Open the crimp hand tool.

2. Swing the existing locator open and away from the

hand tool.

3. Firmly press down on the brass pivot shaft with your

thumb, while pulling the locator up. Slip the locator off

the top of the brass pivot shaft.

OPERATION

Open the tool by squeezing the handles together, at the

end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open.

Crimping T rminals

1. Select the desired terminal listed in the preceding charts.

2. Turn the Locator Lock Latch down to unlock. See Figure 3.

3. Swing the terminal locator away from the crimp tool shown in Figure 4. Some terminals with large insulation

grips may interfere with the crimp tooling when swinging the locator into position. The terminal must then be

loaded into the locator in the closed crimp position. See Figure 5.

4. Press down on the wire stop on the locator as shown in Figure 4.

5. Insert the proper terminal into the proper nest opening. ake sure when choosing the nest opening, it will

correspond with the A, B, or C profile on the hand tool.

6. Return the locator to its original position.

7. Turn the Locator Lock Latch up to lock. ake sure that the

terminal is visually centered over the punch.

8. Insert the proper wire over the terminal.

9. Gently touch the wire stop with the end of the wire. See

Figure 6 and 7.

10. Compress the terminal by squeezing the tool handles until

the ratchet mechanism cycle has been completed. Release

handles to open the jaws.

11. Remove the crimped terminal from the terminal locator by

pressing down on the wire stop and gently pulling on the

wire. The terminal locator can be in either position.

Figur 3

LATCH LOCKED LATCH UNLOCKED

HANDLE

OPEN

LOCATOR

CLOSED

Figur 5

TERMINAL

PUSH HERE TO

OPEN WIRE STOP

SWING OPEN

TERMINAL

PUSH HERE TO

OPEN WIRE STOP

LOCATOR

TERMINAL

IN PLACE

Figur 4

LOCA

TOR LATCH

IN OPEN POSITION

Hand Crimp Tool for Ring Tongue Terminal

Doc No: ATS-6382711H Release Date: 11-18-13 UNCONTROLLED COPY Page 4 of 8

Revision: A Revision Date: 11-18-13

Figur 9

RETRACTOR

SLIDE

12. Visually inspect the crimped terminal for proper

crimp location.

Not : The tamper proof ratchet action will not

release the tool until it has been fully closed.

For th Batt ry Pow r Tool:

1. Cycle the Battery Power Tool to crimp the

terminal to the wire.

2. Remove the crimped terminal from the terminal

locator by pressing down on the wire stop and

gently pulling on the wire. The terminal locator

can be in either position.

3. Visually inspect the crimped terminal for proper

crimp location.

Maint nanc

It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance

steps:

1. Remove dust, moisture and other contaminants

with a clean brush, or soft, lint-free cloth.

2. Do not use any abrasive materials that could

damage the tool.

3. ake certain all pins; pivot points and bearing

surfaces in the tool head are protected with a thin

coat of high quality machine oil. Do not oil

excessively. The use of light oil, such as 30

weight automotive oil, every 5,000 crimps or

monthly, will significantly enhance the tool life and

ensure a stable calibration. See Figure 8A or 8B

for lubrication points.

4. Store the tool in a clean and dry area when not in use.

Miscrimps or Jams (Crimp Hand Tools Only)

(S Figur 12)

Should this tool ever become stuck or jammed in a partially closed position, Do

Not force the handles open or closed. The tool will open easily by rotating the

small slotted screw marked with an arrow. See Figure 12.

Miscrimps or Jams (Batt ry Pow r d Tools) (See Figure 9)

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the power head

open or closed. The ram can be retracted before the crimping cycle is complete. To do this push the

retractor slide towards the battery. See Figure 9.

Figur 8B

LUB

RICATION

POINTS

(BOTH SIDES)

LIGHT OIL

(EVERY MONTH

5,000 CRIMPS)

Figur 8A

Figur 7

WIRE

INSULATION

PUNCH

CONDUCTOR ANVIL

LOCATOR

INSULATION

ANVIL

WIRES AGAINST

LOCATOR STOP

CONDUCTOR

PUNCH

TERMINAL

Hand Crimp Tool for Ring Tongue Terminal

Doc No: ATS-6382711H Release Date: 11-18-13 UNCONTROLLED COPY Page 5 of 8

Revision: A Revision Date: 11-18-13

Warranty

This tool kit is for electrical terminal crimping purposes only. This tool kit is made of the best quality materials. All

vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we will repair or exchange the tool kit free of charge. This repair or exchange

will not be applicable to altered, misused, or damaged tools.

CAUTION: olex crimp specifications are valid only when used with olex terminals and tooling.

CAUTIONS

1. anually powered hand tools are intended for low volume or field repair. This tool is NOT intended for

production use. Repetitive use of this tool should be avoided.

2. Insulated rubber handles are not protection against electrical shock.

3. Wear eye protection at all times.

4. Use only the olex terminals specified for crimping with this tool.

CAUTION: Repetitive use of this tool should be avoided.

C rtification

olex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for

customers to re-certify hand tools.

% This tool is qualified to pull force only. To re-certify, crimp a terminal to a wire, which has been stripped

12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than

25mm (1.00”) per minute. See the olex web site for the Quality Crimp Handbook for more information on pull

testing.

% When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and

replaced.

% This tool is very difficult to disassemble and reassemble. Customer repair is not recommended.

Hand Crimp Tool for Ring Tongue Terminal

Doc No: ATS-6382711H Release Date: 11-18-13 UNCONTROLLED COPY Page 6 of 8

Revision: A Revision Date: 11-18-13

The chart below shows all applications for this Tool Kit.

Tool Kit

Ord r No.

Tool

Ord r no.

Tool

D scription

Pow r

H ad

Ord r No.

Adapt r

D scription

Figur

No.

63827-1170

6381

1050

Hand Crimp Frame (Short)

N/A

6381

100

Hand Crimp Frame (Lon

N/A

63816

0200

Battery Power

Tool (110 V)

63816

0300

Power Crimp Head

63816

0250

Battery Power

Tool (220 V)

63816

0300

Power Crimp Head

Applications for th Tool Kit

Hand Crimp Tool

Batt ry Pow r d Tool

Figur

WARNING: NEVER operate service, install tool kits, or adjust the Power Crimp Head without proper instruction

and without first reading and understanding the instructions in the proper anual or Specification Sheet. See

Chart above for the correct anual or Specification Sheet.

WARNING: NEVER install tooling or service this tool while it is into any power source. ake sure the power is

turned off.

CAUTION: Keep fingers away from the crimping area when operating this tool. It may cause severe injury.

CAUTION: Wear safety glasses when operating or serving this tool.

HAND CRIMP

FRAME LONG

AND SHORT

TOOLING KIT

POWER

CRIMP

HEAD

LOCKING PINS

BATTERY

POWERED

TOOL

TOOLING KIT

Hand Crimp Tool for Ring Tongue Terminal

Doc No: ATS-6382711H Release Date: 11-18-13 UNCONTROLLED COPY Page 7 of 8

Revision: A Revision Date: 11-18-13

HAND TOOL PARTS LIST

It m Numb r

Ord r Numb r

D scription

Quantity

63810

1000

Hand Crimp Frame (

Long

)

6382

Tool Kit with

ocator

6382

Locator (only)

RATCHET

RELEASE SCREW

Figur 12

M4 X 8mm

LONG BHCS

M4 X 18mm

LONG BHCS

M4 X 10mm

LONG BHCS

WITH TOOL KIT

LOCATOR ONLY

Hand Crimp Tool for Ring Tongue Terminal

Doc No: ATS-6382711H Release Date: 11-18-13 UNCONTROLLED COPY Page 8 of 8

Revision: A Revision Date: 11-18-13

Figur 13

Long

BHCS

Long

BHCS

Long

BHCS

POWER HEAD PARTS LIST

It m

Ord r No

Engin ring No.

D scription

Quantity

63816-0300 63816-0300 Power Crimp Head 1

63827-1170 63827-1170 Tool Kit with Locator 1

Visit our Web site at http://www.molex.com

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