Molex 207129 Series Manual de usuario

Hand Crimp Tool for SC Panel Mount Terminals

Doc No. 64003-3600 Release Date: 01-04-06 UNCONTROLLED COPY Page 1 of 6

Revision: A Revision Date: 01-04-06

INSULATION

CRIMP

BRUSH

STRIP

LENGTH

BELL MOUTH

COND.CRIMP

HEIGHT

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR

CRIMP

TWISTING

SEAM

Hand Crimp Tool

Operating Instruction Sheet And Specifications

Part No. 64003-3600

(Replaces 19285-0096)

FEATURES

A full cycle ratcheting hand tool ensures complete crimps

Ergonomically designed soft handles

Precisely designed crimping profiles with simple contact positioning

Easy handling due to outstanding force ratio

SCOPE

Female Terminals for Self Contained (SC) Power Panel Mount Connectors10 AWG

Testing

Mechanical

The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections. The following chart

shows the UL specifications for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable

force to break or separate the terminal from the conductor.

Wire Size (AWG) *UL – 486 A

10 80

*UL – 486 A – Terminals (copper conductor only)

The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding

to this list and an up to date copy is available on www.molex.com.

Wire Size Insulation Diameter Strip Length

Terminal Series No. Terminal Order No. AWG mm²mm In. mm In.

19403-1241 19403-1241 10 5.00 4.57 Max. .180 Max. 4.75 .187

DEFINITION OF TERMS

This terminal drawing is a generic terminal representation. It is not an image of a terminal listed in

the scope.

TYPE 4C

Hand Crimp Tool for SC Panel Mount Terminals

Doc No. 64003-3600 Release Date: 01-04-06 UNCONTROLLED COPY Page 2 of 6

Revision: A Revision Date: 01-04-06

HANDLE OPEN

LOCK IN

UP RIGHT

POSITION

LOCATOR

CLOSED

Figure 1

TERMINAL

PUSH HERE TO

OPEN WIRE STOP

JAWS

PARTIALLY

CLOSED

Figure 2

WIRE IN TERMINAL

WIRE AGAINST

WIRE STOP

CONDITIONS:

After crimping, the conductor profiles should measure the following (See notes on page 4).

Bell mouth Conductor Brush Bend up Bend down Twist RollTerminal

Series No. mm In. mm In. Degree Degree

19403-1241 1.14 .045 1.27 .050 3 3 5 8

Seam

Seam shall not be open

and no wire allowed out

of the crimping area

Conductor Crimp (REF) Insulation Crimp (REF)

Wire Size Height Width Height Width

Pull Force Min.

Terminal

Series No. AWG mm²mm In mm In. mm In. mm In. N Lb.

19403-1241 10 5.00 2.08-2.24 .082-088 4.64-4.77 .183-.188 4.37-4.57 .172-.180 6.17-6.37 .243-.250 356.0 80.0

OPERATION

CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects - damage can occur to the tool

or die.

Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and

the hand tool will spring open.

Crimping Terminals

Terminals may be loaded when locator is swung open, however when swinging the locator into crimping position, the spring loaded

locator may need to be pushed down to clear the tooling. Swing the terminal locator against the crimp tool and turn lock up to lock the

locator. Terminals may also be loaded easily while locator is up against the crimp tool and locked.

Hand Crimp Tool for SC Panel Mount Terminals

Doc No. 64003-3600 Release Date: 01-04-06 UNCONTROLLED COPY Page 3 of 6

Revision: A Revision Date: 01-04-06

LOCATOR

INSULATION

ANVIL

TERMINAL

WIRE

INSULATION

PUNCH

WIRE

AGAINST

STOP

Figure 3

WIRE STOP

CONDUCTOR

ANVIL

CONDUCTOR

PUNCH

1. Press down on the wire stop on the locator. Insert the

terminal into the nest opening as shown in Figure 2.

2. When the locator is against the crimp tool and locked the

terminal is now in proper position for crimping.

3. Insert the proper pre-striped wire over or into the

terminal. Gently touch the wire stop with the end of the

wire. See Figure 2 and 3.

4. Crimp the terminal by squeezing the tool handles until the

ratchet mechanism cycle has been completed. Release

handles to open the jaws.

Note: The tamper proof ratchet action will not release the tool

until it has been fully closed.

5. Remove the crimp terminal from the terminal locator by pressing down on the wire stop and gently pulling on the wire. The

terminal locator can be in either position

6. Visually inspect the crimped terminal for proper crimp location and other attributes.

Maintenance

It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps:

1. Remove dust, moisture, and other contaminants with a clean brush, or

soft, lint free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces are protected

with a thin coat of high quality machine oil. Do not oil excessively. The

64003-3600 was engineered for durability, but like any fine piece of

equipment it needs cleaning and lubrication for a maximum service life

of trouble-free crimping. A light oil, such as 30 weight automotive oil

used at the oil points shown in Figure 4, every 5,000 crimps or 3

months will significantly enhance the tool life and ensure a stable

calibration.

4. When tool is not in use, keep the handles closed to prevent objects from

becoming lodged in the crimping dies, and store the tool in a clean, dry

area.

Miscrimps or Jams (See Figure 4)

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or closed. The tool

will open easily by rotating the small slotted screw marked with an arrow. See Figure 4.

Figure 4

LUBRICATION POINTS

(BOTH SIDES)

LIGHT OIL (EVERY 3 MONTHS

OR 5,000 CRIMPS)

ALL PIVOT POINTS

SLOTTED SCREW

Hand Crimp Tool for SC Panel Mount Terminals

Doc No. 64003-3600 Release Date: 01-04-06 UNCONTROLLED COPY Page 4 of 6

Revision: A Revision Date: 01-04-06

NOT POSSIBLE TO PIN GAUGE. MEASURE

A CRIMPED TERMINAL OR A SLUG *

*SOLDER, LEAD OR

SIMILAR SOFT METAL

Tool Calibration

A Certificate of Calibration (see last page) was supplied with the tool. To recalibrate this Tool, Pin Gauge measurements should be taken

in each conductor nest and compared to this chart. The tool should be lubricated prior to recalibration to ensure consistent

measurements.

Wire Range “X”Dimension Conductor Crimp

Mean Go No Go

Nest

Color Code AWG mm²mm In. mm In. mm In.

Crimp Inspection

Marking

None 10 5.00 2.16 .085 2.11 .083 2.24 .088 None

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long

life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, we

would exchange the tool free of charge. This will not be applicable to altered, misused, or damaged tools. This tool is designed for

hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty.

Hand held crimping tools are intended for low volume, prototyping, or repair requirements only.

CAUTION: Repetitive use of this tool should be avoided.

Notes:

1. This tool should only be used for the terminals and wire gauges specified on this sheet.

2. This tool is not adjustable. Variations in tools, terminals, wire stranding and insulation types may affect crimp height. A crimp

height chart is provided with this manual as Reference Only.

3. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If

the handles or crimp tooling is damaged or worn, a new tool must be purchased.

4. An occasional destructive pull force test should be performed to check hand tool crimp. Pull force should be used as the final

criteria for an acceptable crimp. Pull force values Must exceed the Minimum pull force specifications listed on pages 2 and 3.

Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing.

5. Molex does not certify crimp hand tools.

6. This tool is very difficult to disassemble and reassemble. Customer repair is not recommended.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.

Hand Crimp Tool for SC Panel Mount Terminals

Doc No. 64003-3600 Release Date: 01-04-06 UNCONTROLLED COPY Page 5 of 6

Revision: A Revision Date: 01-04-06

Figure 5

RATCHET

RELEASE SCREW

M4 X 8mm

LONG BHCS

PARTS LIST

Item Number Order Number Description Quantity

1 63811-4773 Locator Base 1

2 64003-3675 Locator 1

Hand Crimp Tool for SC Panel Mount Terminals

Doc No. 64003-3600 Release Date: 01-04-06 UNCONTROLLED COPY Page 6 of 6

Revision: A Revision Date: 01-04-06

Certificate of Calibration

Tool Order Number _____________________

Tool Eng. Number______________________

Tool Revision_________________________

Serial Number________________________

Date of Manufacture____________________

Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F”Crimp style.

Range Conductor Nest # 1 =______________Actual =______________

Technician_______________________

Date of Calibration__________________

Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation.

Molex Application Tooling Group

1150 E. Diehl Road

Naperville, IL, 60563

Tel: 630-969-4550

Fax: 630-505-0049

Visit our Web site at http://www.molex.com

TYPE 4C

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