molex 63823-8700 Guía del usuario
Chipsmall Limited consists of a professional team with an average of over 10 year of expertise in the distribution
of electronic components. Based in Hongkong, we have already established firm and mutual-benefit business
relationships with customers from,Europe,America and south Asia,supplying obsolete and hard-to-find components
to meet their specific needs.
With the principle of “Quality Parts,Customers Priority,Honest Operation,and Considerate Service”,our business
mainly focus on the distribution of electronic components. Line cards we deal with include
Microchip,ALPS,ROHM,Xilinx,Pulse,ON,Everlight and Freescale. Main products comprise
IC,Modules,Potentiometer,IC Socket,Relay,Connector.Our parts cover such applications as commercial,industrial,
and automotives areas.
We are looking forward to setting up business relationship with you and hope to provide you with the best service
and solution. Let us make a better world for our industry!
Contact us
Tel: +86-755-8981 8866 Fax: +86-755-8427 6832
Email & Skype: [email protected]om Web: www.chipsmall.com
Address: A1208, Overseas Decoration Building, #122 Zhenhua RD., Futian, Shenzhen, China
HandCrimpToolFor3.50(.138”)WiretoWireConnector,CrimpPin
Doc o:ATS638238700 ReleaseDate:071311 Page1of7
Revision:A RevisionDate:071311
!"!#$%&'%(&)**
+
Afullcycleratchetinghandtoolensurescompletecrimps
Ergonomicsoftgriphandlesforcomfortablecrimping
Aprecisionuserfriendlyterminallocatorwirestopholdsterminalsinthepropercrimpingposition
RightandLefthandedapplications
ThistoolisIPC/WHMAA620Class2compliant
ThistoolisRoHScompliant,howeverRoHScompliantisnotrequired
Products:3.50(.138”)WiretoWireConnector,CrimpPin,1824AWG.
!,
!-#
!,!"!# !. -/,! !
!,012
-
,,3 ,, # ,, #
50419 504199101 504199001
1824
0.870.20
1.403.00
.055.118
3.003.50
.118.138
Customertocutoffterminalfromreel:0.30mm(.012”)maximumCutoffTab.
ote:TerminalwillaccommodatetheUL1007andUL1569wires.
(1)
OverallinsulationODspecificationforterminal.
++
4
HandCrimpToolFor3.50(.138”)WiretoWireConnector,CrimpPin
Doc o:ATS638238700 ReleaseDate:071311 Page2of7
Revision:A RevisionDate:071311
5
Aftercrimping,theconductorprofileshouldmeasurethefollowing.
!,!-#
!. "/! !
!, !," 02
,,'
,, # ,, # 1&
'*
''
'4
50419
18 0.87 1.181.28
.046.050
1.75 .069 X
20 0.50 1.051.15
.041.045
1.75 .069 X
22 0.35 0.951.04
.037.041
1.75 .069 X
24 0.20 0.900.99
.035.039
1.75 .069 X
!,!-#
!. -/02 /+!,/,
!,
!,"
,,'
,, # ,, # 6#
50419
18 0.87 2.75 .108 2.40 .094 88.2 19.8
20 0.50 2.55 .100 2.40 .094 58.8 13.2
22 0.35 2.40 .094 2.40 .094 39.2 8.8
24 0.20 2.30 .091 2.40 .094 29.4 6.6
ToolQualification otes:
1. PullForceshouldbemeasuredwithnoinfluencefromtheinsulationcrimp.
2. Theabovespecificationsareguidelinestoanoptimumcrimp.
▲-/!,:
Duetotheterminal’sinsulationgripdesign
and/orinsulationdiameterrange,thistool
uses“overlap”formgeometryinthe
insulationpunch.Thisproducesanoverlap
insulationcrimp(A620–compliant).While
theinsulationpunchprofilemayappear
“lopsided”,thisisanormalconditionforthis
tool.Seefiguretotheright.(Sometoolswith
multiplecrimppocketsmaynothavethe
“overlap”profileonallpockets).
5
Acrimpheightchartisprovidedwiththis
manualasReferenceOnly.Duetothewiderangeofwires,strands,insulationdiameters,anddurometers
available,actualcrimpheightmeasurementsmayveryslightly.Anoccasional,destructive,pullforcetestshouldbe
performedtocheckhandtoolcrimp.PullForcevalueMustexceedtheMinimumpullforcespecificationslisted.
5InstallonlyMolexterminalslistedabovewiththistool.Donotcrimphardenedobjectsasdamagecan
occurtothetoolordie.
Openthetoolbysqueezingthehandlestogether.Attheendoftheclosingstroke,theratchetmechanismwill
releasethehandlesandthehandtoolwillspringopen.SeeFigure1.
7
+
8+
8
HandCrimpToolFor3.50(.138”)WiretoWireConnector,CrimpPin
Doc o:ATS638238700 ReleaseDate:071311 Page3of7
Revision:A RevisionDate:071311
+/!%
+
+/!9
(
!,!,-
1.Selectthedesiredterminallistedinthe
precedingcharts.
2.Makesurethecenterofthelocatorisinthe
downposition.Withthelocatorattached,
pushthelocatorbuttononthebackofthe
handtooltobringthelocatorforwardthrough
thetooling.SeeFigure2.
3.Whileholdingthelocatorbuttonin,loadthe
terminalintothepropernestopeninginthe
locatorbasedonthewiregaugeorterminal
typemarkingsonthehandtooling.See
Figure3.
4.Releasethelocatorbutton,allowingthelocatortoreturntothecrimping
position.
5.Closethetoolhandleuntilthefirstratchetpositionengages.See
Figure4.
6.Inserttheproperlystrippedwirethroughtheterminalandagainstthe
wirestop.SeeFigure5.
7.Crimptheterminalbysqueezingthetoolhandlesuntiltheratchet
mechanismcyclehasbeencompleted.Releasethehandlestoopen
thejaws.
+/!4
+
:;
+/!1
+/!'
HandCrimpToolFor3.50(.138”)WiretoWireConnector,CrimpPin
Doc o:ATS638238700 ReleaseDate:071311 Page4of7
Revision:A RevisionDate:071311
+/!&
<
%
ote:Thetamperproofratchetactionwillnotreleasethetooluntilithasbeenfullyclosed.
8.Removethecrimpedterminalfromtheterminal
locatorbypullingonthewire.
9.Visuallyinspectthecrimpedterminalforproper
crimplocation.
10.OnsomelargeO.D.wires,itmaynotbepossibleto
insertthewirewiththetoolpartiallyclosed.Those
wiresshouldbeinsertedwiththehandtoolinthe
openposition.Insertthewireabovetheterminalin
thepunchandagainstthewirestopthenclosethe
tool.SeeFigure6.
!,
Seethepartslistonthelastpageofthisdocumentfor
theproperlocatorordernumber.Followthesteps
belowtoreplacethelocator.
1.Openthecrimphandtool.
2.Squeezegentlyonthelowerareashownin
Figure7Awithyourthumbandindexfinger.
Thelowertabsofthelocatorshoulddisengage
fromthehandtool.
3.Liftandpullawayfromthehandtool.Thetop
locatorhooksshouldslipoutofthetopslots
easily.SeeFigure7A.
4.Toreinstallthenewlocator,makesurethehand
toolisintheopenposition.
5.Presstheredinsertdownasfarasitwillgoas
showninFigure7B.
6.Holdingontothelowerpartofthelocatorwithyour
thumbandindexfinger,insertthelocatorstop
hooks(2)intothehandtooltopslots.
7.Rotatethelocatordownandpressthelowertabs
intothetwobottomslotsofthehandtool.To
securethelocatorintoplace,thelowertabsmust
snapintoplaceonthehandtoolframe.
+/!$
:;
:;
+/!)
7
+
+/!1
:;
+/!)
HandCrimpToolFor3.50(.138”)WiretoWireConnector,CrimpPin
Doc o:ATS638238700 ReleaseDate:071311 Page5of7
Revision:A RevisionDate:071311
!"!
Thishandtoolhasanaddedfeaturethatcanbe
convertedfromarighthandedapplicationtoaleft
handedapplication.Itisnecessarytoreversethe
toolingifusingthelefthandedapplicationalongwiththe
locator.Followthestepsbelow:
1.Thelocatormustberemovedbeforereversingthe
tooling.
2.RemovetheM3BHCSwhichisholdingtheuppertooling.
3.FliptheuppertoolingtotheoppositesideandreplacetheM3BHCS.
Makesurethesmallmarkingsonthefrontandbackofthehandtool
framematchupandareontheoutsideofthehandtoolframe.See
Figure8and9.
4.DothesamethingwiththelowertoolingandtightentheM3screws.Be
surethesmallmarkingslineup.
5.ReinstallthelocatorbyfollowingtheInstructionsinthelocator
replacementsection.
Itisrecommendedthateachoperatorofthetoolbemadeawareof,and
responsiblefor,thefollowingmaintenancesteps:
1.Removedust,moisture,andothercontaminantswithacleanbrush,orsoft,lintfreecloth.
2.Donotuseanyabrasivematerialsthatcoulddamagethetool.
3.Makecertainallpins;pivotpointsandbearingsurfacesareprotected
withathincoatofhighqualitymachineoil.Donotoilexcessively.The
toolwasengineeredfordurabilitybutlikeanyotherequipmentitneeds
cleaningandlubricationforamaximumservicelifeoftroublefree
crimping.Lightoil(suchas30weightautomotiveoil)usedattheoil
points,every5,000crimpsor3months,willsignificantlyenhancethetool
life.
4.Wipeexcessoilfromhandtool,particularlyfromcrimpingarea.Oil
transferredfromthecrimpingareaontocertainterminationsmayaffect
theelectricalcharacteristicsofanapplication.
5.Whentoolisnotinuse,keepthehandlesclosedtopreventobjectsfrombecominglodgedinthecrimpingdies,
andstorethetoolinaclean,dryarea.
-!,-!<,-
Shouldthistooleverbecomestuckorjammedinapartiallyclosedposition,forcethehandlesopenor
closed.Thetoolwillopeneasilybypressingupontheratchetreleaseleverinthemovablehandle.SeeFigure
11.
02
08%
9=***2
+/!1*
8
+/!11
7
+ 7
+/!>
HandCrimpToolFor3.50(.138”)WiretoWireConnector,CrimpPin
Doc o:ATS638238700 ReleaseDate:071311 Page6of7
Revision:A RevisionDate:071311
+/!1'
:;
7
8
?"@/-!"0
+/!1'2
Thishandtoolisfactorypresetto2545
LBS.preload.Itmaybenecessaryover
thelifeofthetooltoadjusttoolhandle
preloadforce.Listedbelowarethesteps
requiredtoadjustthecrimpingforceofthe
handtooltoobtainpropercrimp
conditions:
1.Holdthehandtoolinthepalmofyour
handasshowninFigure10.Using
theindexfingersqueezethelink
towardsthetopofthehandtool
frame.Thiswillreleasethepreload
adjustmentwheel.
2.Rotatethesettingwheelcounterclockwise(CCW)toincreasehandleforce.Thenumberswilldisplayhigher.
Todecreasehandleforcerotatethesettingwheelclockwise(CW).
3.Releasethelinktolockthesettingwheelinplace.
4.Checkthecrimpspecificationsorconductapulltestaftertoolhandlepreloadforceisadjusted.
!!A
Thistoolisforelectricalterminalcrimpingpurposesonly.Thistoolismadeofthebestqualitymaterials.Allvital
componentsarelonglifetested.Alltoolsarewarrantedtobefreeofmanufacturingdefectsforaperiodof30
days.Shouldsuchadefectoccur,wewillrepairorexchangethetoolfreeofcharge.Thisrepairorexchangewill
notbeapplicabletoaltered,misused,ordamagedtools.Thistoolisdesignedforhanduseonly.Anyclamping,
fixturing,oruseofhandleextensionsvoidsthiswarranty.
:MolexcrimpspecificationsarevalidonlywhenusedwithMolexterminalsandtooling.
5
1.Manuallypoweredhandtoolsareintendedforlowvolumeorfieldrepair.Thistoolis OTintendedfor
productionuse.Repetitiveuseofthistoolshouldbeavoided.
2.Insulatedrubberhandlesarenotprotectionagainstelectricalshock.
3.Weareyeprotectionatalltimes.
4.UseonlytheMolexterminalsspecifiedforcrimpingwiththistool.
!
Molexdoesnotcertifyorrecertifyhandtoolsbutrathersuppliesthefollowingguidelinesforcustomerstorecertify
handtools.
%Thistoolisqualifiedtopullforceonly.SeetheMolexwebsitefortheQualityCrimpHandbookformore
informationonpulltesting.
%Ifthetooldoesnotmeetminimumpullforcevalues,handlepreloadshouldbeincreasedandthepulltest
rerun,(SeeHowtoAdjustPreload).
%Whenthehandtoolisnolongercapableofachievingminimumpullforce,itshouldbetakenoutofserviceand
replaced.
HandCrimpToolFor3.50(.138”)WiretoWireConnector,CrimpPin
Doc o:ATS638238700 ReleaseDate:071311 Page7of7
Revision:A RevisionDate:071311
8
'
+/!1%
1
%
,/,6! !"!/,6! -! :/A
REF 638238700 HandCrimpTool Figure13
1 638238775 LocatorAssembly 1
2 638100104 Spring,Return 1
3 638100105 Spring,Ratchet 1
http://www.molex.com
Otros manuales de Herramientas de crimpado de molex
molex
molex 207129 Series Manual de usuario
molex
molex 63827-8200 Manual de usuario
molex
molex 63827-3200 Manual de usuario
molex
molex 63825-0500 Manual de usuario
molex
molex 11-01-0185 Manual de usuario
molex
molex 207129 Series Manual de usuario
molex
molex 63825-4800 Manual de usuario
molex
molex 63825-6070 Manual de usuario
molex
molex MV-396 Guía del usuario
molex
molex 207129 Series Manual de usuario
molex
molex 63827-3170 Manual de usuario
molex
molex 19294-0008 Manual de usuario
molex
molex 63823-0400 Guía del usuario
molex
molex 207129 Series Manual de usuario
molex
molex 207129 Series Manual de usuario
molex
molex 207129 Series Manual de usuario
molex
molex RHT 2251-CC Manual de usuario
molex
molex 2002180370 Manual de usuario
molex
molex 207129 Series Manual de usuario
molex
molex 63825-8000 Manual de usuario
Manuales populares de Herramientas de crimpado de otras marcas
Textron
Textron ESG105L Manual de usuario
Tyco Electronics
Tyco Electronics 90035-3 Manual de usuario
Emerson
Emerson Klauke ES 20RMCCFB Manual de usuario
Continental Refrigerator
Continental Refrigerator PC150HD Manual de usuario
TE Connectivity
TE Connectivity ERGOCRIMP 1-1579001-3 Manual de usuario
Tyco Electronics
Tyco Electronics CERTI-CRIMP 90418-1 Manual de usuario