Molex 207129 Series Manual de usuario

AT-1753 Air Crimp Head Tool

Doc No. 64007-0400 Release Date: 10-08-0 UNCONTROLLED COPY Page 1 of 6

Revision: D Revision Date: 05-05-04

Air Powered

Crimp Tool Head

Krimptite





Application Tooling

Specification S eet Order No. 64007-0400

Engineering No. AT1753

FEATURES

 Quick-change tool head for the 19 79-0001 (AT- 00)

 Tooling kit is interchangeable with other kits in the 64001,64003, 64005, and 64007 Series

 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position for each of

the three nests

 Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping

SCOPE

Products: Krimptite Terminals and Quick Disconnects, 4– 6 AWG. This tool head is intended for use in the

19 79-0001 (AT- 00) either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch.

Testing

Mec anical

The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.

The following charts show the UL specifications for various wire sizes. The tensile strength is shown in

pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor.

Wire Size (AWG)

*UL

486 A

*UL

310

*UL - 486 A - Terminals (Copper conductors only)

*UL – 310 Quick Disconnects, Flags, Couplers

The following is a partial list of the product part numbers and their specifications that this tool is designed to run.

We will be adding to this list and an up to date copy is available on www.molex.com.

Wire Size: 24

–

26 AWG 0.20

–

0.12 mm²

Terminal No.

Terminal

Eng. No. (REF)

Wire Strip Lengt

In.

19016

0075

1130

0.156

3.969

19016

0098

1136

0.156

3.969

190160

099

1136

0.156

3.969

19016

011

1133

0.156

3.969

19069

035

1113

0.156

3.969

19069

0354

1113

0.156

3.969

19069

0356

1113

0.156

3.969

19069

0358

1114

0.156

3.969

19069

0361

1118

0.156

3.969

19069

0363

1118

0.156

3.969

Wire Size: 24

–

26 AWG 0.20

–

0.12 mm²

Terminal No.

Terminal

Eng. No. (REF)

Wire Strip Lengt

In.

19069

0365

1118

0.156

3.969

19069

0367

11 0

0.156

3.969

19069

0369

0.156

3.969

19069

0370

0.156

3.969

19069

0441

11 0

0.156

3.969

19087

0169

1115

0.156

3.969

19087

0171

1119

0.156

3.969

19087

0173

1119

0.156

3.969

19087

0175

1119

0.156

3.969

19087

0177

1119

0.156

3.969

AT-1753 Air Crimp Head Tool

Doc No. 64007-0400 Release Date: 10-08-0 UNCONTROLLED COPY Page of 6

Revision: D Revision Date: 05-05-04

Wire Size: 24

–

26 AWG 0.20

–

0.12 mm²

Terminal No.

Terminal

Eng. No. (REF)

Wire Strip Lengt

In.

19118

009

1117

0.156

3.969

19141

0096

1116

0.156

3.969

19141

0098

11 1

0.156

3.969

Wire Size: 24

–

26 AWG 0.20

–

0.12 mm²

Terminal No.

Terminal

Eng. No. (REF)

Wire Strip Lengt

In.

19141

0101

11 3

0.156

3.969

19141

0109

1116

0.156

3.969

9141

0113

1116

0.156

3.969

Operation

Refer to the instruction manual for the 19 79-0001 (AT- 00) for mounting this crimp tool head.

Crimping Terminals

1 Adjust the locator up or down until the

terminal being run sits flat and straight

in the tool.

2 Insert the wire into the terminal. Push

up on the locator blade and insert the

terminal and wire into the nest with the

barrel up and against the locator bar.

For Quick Disconnects, center the

terminal barrel in the lower tooling

visually, the locator will hold it but does

not position Quick Disconnects Release

the locator blade to hold the terminal in position. See Figure 1. Locator may be raised or lowered so terminal

sits flat and straight in tool. The locator must be removed to run splices.

Caution: Never operate this tool without the supplied safety shield in place. Never place fingers in the tool nests.

3 Push on the wire to assure it is fully seated in the terminal. See Figure and 3. The wires end should butt

against the wire stop position of the locator. Cycle the tool.

4 Lift the locator blade or wire stop and remove the crimped terminal. Inspect for proper crimp location. Locator

is adjustable up and down to keep terminals straight after crimping.

Note: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in

the tool if using unbrazed product, as this will provide higher pull force values.

Figure 1

JAWS OPEN

SAFETY

SHIELD

FRONT EDGE

OF BARREL

LOCATOR

PUSH UP TO

LOAD TERMINAL

TERMINAL

WIRE

TERMINAL

Figure 2 WIRE

TERMINAL

LOCATOR

CONDUCTOR

ANVIL

TERMINAL

BARREL

Figure 3

CONDUCTOR

PUNCH

AT-1753 Hand Crimp Tool

Doc No: ATS-640070400 Release Date: 10-07-0 UNCONTROLLED COPY Page 3 of 6

Revision: D Revision Date: 05-05-04

Maintenance

It is recommended that each operator of the tool be made aware of,

and responsible for, the following maintenance steps:

1 Remove dust, moisture and other contaminants with a clean

brush, or soft, lint-free cloth.

2 Do not use any abrasive materials that could damage the tool.

3 Make certain all pins, pivot points and bearing surfaces are

protected with a thin coat of high quality machine oil. Do not oil

excessively. This tool was engineered for durability, but like any

fine piece of equipment it needs cleaning and lubrication for a

maximum service life of trouble-free crimping. Use a light oil

such as 30 weight automotive oil at the oil points shown in Figure

4, every 5,000 crimps or monthly will significantly enhance the tool life and ensure a stable calibration.

4 When tool is not in use store the tool in a clean, dry area.

Tool Calibration

A Certificate of Calibration (see last page) was supplied with the

tool. To recalibrate this tool, measurements should be taken

from each conductor nest and compared to this chart. The tool

should be lubricated prior to recalibration to ensure consistent

measurements.

Nest Color Code

WireRange

“X” Dimension

Conductor Crimp

AWG

mm²

Mean

No Go

Yellow

0.1

0. 0

.04

.039

.050

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days.

Should such a defect occur, we would repair or exchange the tool free of charge. This repair or exchange will not

be applicable to altered, misused or damaged tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.

PIN GAUGE IN

CONDUCTOR CRIMP

“ Confining ” Crimp

LUBRICATION POINTS

(BOTH SIDES)

LIGHT OIL (EVERY MONTH

OR 5,000 CRIMPS)

Figure 4

AT-1753 Hand Crimp Tool

Doc No: ATS-640070400 Release Date: 10-07-0 UNCONTROLLED COPY Page 4 of 6

Revision: D Revision Date: 05-05-04

PARTS LIST

Item

Order No

Description

Quantity

64007

0400

Crimp Tool Head

Fig

ure 5

6400

0000

Basic Air Tool Head

64007

0375

Locator Assembly

64003

0470

Tooling Kit

Tooling Kit Only

64003

040

Conductor Anvil

64003

0401

Conductor Punch

Figure 5

M4 WING NUT

M4 LOCK WASHER

AT-1753 Hand Crimp Tool

Doc No: ATS-640070400 Release Date: 10-07-0 UNCONTROLLED COPY Page 5 of 6

Revision: D Revision Date: 05-05-04

Figure 6

(4)

(

(4)

(2)

Parts List (Continued)

Item

Order No.

Description

uantity

64005

0000

Basic Air Tool Head

Fig

ure 6

64005

0103

Nose Guard

64000

0077

Repair Kit (Springs, Rods Pivots, Rings, and Washers)

N/A

M4 by 1

ong

Freedrive Pan Head Screw

1**

N/A

M4 by 30

ong

Freedrive Pan Head Screw

1**

N/A

16” by 3/8” Long Dowel Pin

1**

** Available from an Industrial supply company such as MSC (1

800

645

7 70).

AT-1753 Hand Crimp Tool

Doc No: ATS-640070400 Release Date: 10-07-0 UNCONTROLLED COPY Page 6 of 6

Revision: D Revision Date: 05-05-04

Air Powered

Crimp Tool Head

Krimptite





Certificate of Calibration

Order No. 64007-0400

Engineering No. AT 1753

Tool Order Number -----------------------------

Tool Eng. Number -----------------------------

Tool Revision ----------------------------

Serial Number -----------------------------

Date of Manufacture ----------------------------

Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style.

Range Conductor Nest # 1 = -------------------- Actual = --------------------

Technician --------------------

Date of Calibration --------------------

Calibration should be done every 5,000 cycles or 3 months.

Tools should be lubricated during this operation.

Visit our Web site at http://www.molex.com

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