Molex Perma-Seal 64005-4500 Manual de usuario

AT-5771 Air Crimp Head Tool

Doc No: ATS-640054500 Release Date: 10-24-03 UNCONTROLLED COPY age 1 of 6

Revision: C Revision Date: 03-19-12

Air Powered

Crimp Tool Head

Perma-Seal





Application Tooling

Specification S eet Order No. 64005-4500

Engineering No. AT 5771

FEATURES

 Quick-change tool head for the 19279-0001 (AT-200)

 Multi-nested tool eliminates the need for additional tools

 Tooling kit is interchangeable with other kits in the 64001 and 64003 Series

 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position for each of the

nests

 neumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping

SCOPE

roducts: erma-Seal



 FIQD Couplers Male and Female for 14-22 AWG.

Testing

Mec anical

The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The

following charts show the UL specifications for various wire sizes. The tensile strength is shown in pounds and

indicates the minimum acceptable force to break or separate the terminal from the conductor.

Wire Size (AWG)

–

486 A*

–

486 C**

–

310***

Min. Pull

*UL - 486 A - Terminals (copper conductors only).

**UL - 486 C - Butt Splices

***UL – 310 – Couplers

The following is a partial list of the product part numbers and their specifications that this tool is designed to run.

We will be adding to this list and an up to date copy is available on www.molex.com.

Wire Size: 18

–

22 AWG 0.80

–

0.35mm²

Terminal

No.

Terminal

Eng No. (REF)

Wire Strip

Lengt

Insul

ation

Diameter Max.

19164

0015

SAA

9260

.313

7.94

.145

3.68

19164

0017

9261

.313

7.94

.165

4.19

Wire Size: 14

–

16 AWG 2.00

–

1.30mm²

Terminal

No.

Terminal

Eng No. (REF)

Wire Strip

Lengt

Insulation

Diameter Max.

19164

0048

SBB

9262

.313

7.94

.170

4.32

19164

0050

SBB

9263

.313

7.94

.170

4.32

AT-5771 Air Crimp Tool Head

Doc. No: ATS-640054500 Release Date: 11-07-03 UNCONTROLLED COPY age 2 of 6

Revision: C Revision Date: 03-19-12

Figure 2

LOCATOR

TERMINAL

CONDUCTOR

PUNCH

CONDUCTOR

ANVIL

WIRE

OPERATION

Refer to the instruction manual for the 19279-0001 (AT-200) for

mounting this crimp tool head.

Crimping Terminals

1. Adjust the locator up or down until the terminal being run sits flat

and straight in the tool.

2. osition the locator for the proper color-coded nest by removing the

#4-40 by 3/8” long BHCS under the bracket of the locator. lace it

in the desired position that corresponds with the color-coded nest

being used. Tighten the BHCS.

3. Insert the wire into the terminal. ush the terminal and wire against

the locator in the proper color-coded nest. The barrel of the

terminal should be up. See Figure 1.

Caution: Never operate this tool without the supplied safety shield in place. Never place fingers in the tool nests.

4. ush on the wire to assure it is still fully seated in the

terminal. The wire end should butt against the wire stop

stamped into each terminal. See Figure 2. Cycle the tool.

5. Remove the crimp and inspect for proper crimp location,

and check for insulation closure. Molex offers a Crimp

Inspection Handbook for closed barrel industrial product.

See our website or contact your sales engineer.

Maintenance

It is recommended that each operator of the tool be made

aware of, and responsible for, the following maintenance steps:

1. Remove dust, moisture and other contaminants with a clean brush, or soft, lint-free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces are

protected with a thin coat of high quality machine oil. Do not oil

excessively. This tool was engineered for durability, but like any

fine piece of equipment it needs cleaning and lubrication for a

maximum service life of trouble-free crimping. Use a light oil,

such as 30 weight automotive oil at the oil points shown in Figure

3, every 5,000 crimps or monthly will significantly enhance the

tool life and ensure a stable calibration.

4. When tool is not in use store the tool in a clean, dry area.

SAFETY

SHIELD

WIRE

BARREL OF

TERMINAL Figure 1

LOCATOR

JAWS OPEN

TERMINAL

LUBRICATION POINTS

(BOTH SIDES)

LIGHT OIL (EVERY MONTH

OR 5,000 CRIMPS)

Figure 3

AT-5771 Air Crimp Tool Head

Doc. No: ATS-640054500 Release Date: 11-07-03 UNCONTROLLED COPY age 3 of 6

Revision: C Revision Date: 03-19-12

PIN GAUGE IN

CONDUCTOR CRIMP

“ Confining ” Crimp

“

X ”

Tool Calibration

A Certificate of Calibration (see last page) was supplied with the tool. To

recalibrate this tool, pin gauge measurements should be taken in each

conductor nest and compared to this chart. The tool should be lubricated

prior to recalibration to ensure consistent measurements.

Nest Color Code

Wire Range

“X” Dimension Conductor Crimp

Crimp Inspection Marking

AWG

mm²

Mean

No Go

Red

0.35

0.80

.094

.090

.098

---

Blue

1.30

2.00

.115

.110

.119

---

Yellow

(not used)

---

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we would repair or exchange the tool free of charge. This repair or exchange

will not be applicable to altered, misused or damaged tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.

AT-5771 Air Crimp Tool Head

Doc. No: ATS-640054500 Release Date: 11-07-03 UNCONTROLLED COPY age 4 of 6

Revision: C Revision Date: 03-19-12

Figure 4

M4 LOCKNUT W/HEX

NYLON INSERT

M4 FLAT WASHER

40 X 3/8”LG

SHCS

PARTS LIST

Item

Order No

Description

Quantity

64005

4500

Crimp Tool Head

Figure

64005

0000

Basic Air Tool Head

64001

4575

Locator Assembly

64001

4570

Tooling Kit

Tooling Kit Only

64001

4502

Conductor unch

64001

4501

Conductor Anvil

vai

lable from an

Industrial supply

company such as MSC (1

800

645

7270).

AT-5771 Air Crimp Tool Head

Doc. No: ATS-640054500 Release Date: 11-07-03 UNCONTROLLED COPY age 5 of 6

Revision: C Revision Date: 03-19-12

Figure 5

(4)

(2)

(4)

(2)

Parts List (Continued)

Item

Order No.

Description

Quantity

64005

0000

Basic Air Tool Head

Figure

64005

0103

Nose Guard

64000

0077

Repair Ki

t (Springs, Rods ivots ,Rings, and Washers)

N/A

M4 by 12

ong

Freedrive an Head Screw

1**

N/A

M4 by 25

ong

Freedrive an Head Screw

1**

N/A

3/16” by 3/8” Long Dowel in

1**

vailable from an Industrial supply

company such as (MSC 1

800

7270).

AT-5771 Air Crimp Tool Head

Doc. No: ATS-640054500 Release Date: 11-07-03 UNCONTROLLED COPY age 6 of 6

Revision: C Revision Date: 03-19-12

Air Powered

Crimp Tool Head

Perma-Seal





Certificate of Calibration

Order No. 64005-4500

Engineering No. AT 5771

Tool Order Number __________________

Tool Eng. Number___________________

Tool Revision______________________

Serial Number_____________________

Date of Manufacture

in Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style.

Range Conductor Nest # 1 = ____________- Actual = ____________-

Range Conductor Nest # 2 = ____________- Actual = ____________-

Range Conductor Nest # 3 = ____________- Actual = ____________-

Technician _______________________-

Date of Calibration __________________-

Calibration should be done every 5,000 cycles or 3 months.

Tools should be lubricated during this operation.

Visit our Web site at http://www.molex.com

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