Molex 64001-7300 Manual de usuario

Hand Crimp Tool for AviKrimp ®FQD Terminals

Doc No. ATS-640017300 Release Date: 01-22-07 UNCONTROLLED

COPY Page 1 of 8

Revision: A Revision Date: 01-22-07

Hand Crimp Tool

Operating Instruction Sheet and Specifications

Part No. 64001-7300

Engineering No. RHT 2210

(Replaces 19285-0020)

FEATURES

A full cycle ratcheting hand tool ensures complete crimps

Long handles for comfortable crimping with reduced crimping force

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping

position

Insulation crimp adjustment allows a precise insulation crimp. To meet or exceed the

requirements of UL, CSA and Military Cass II

Single color-coded crimp pocket eliminates the possibility of using the wrong pocket

SCOPE

Products: AviKrimp ®Female Quick Disconnect 10-12 AWG

Testing

Mechanical

The tensile test or pull test is a means of evaluating the mechanical properties of the

crimped connections. The following charts show the UL specifications for various wire

sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force

to break or separate the terminal from the conductor.

Wire Size (AWG)

*UL - 310

*UL –310 –Quick Disconnects

The following is a partial list of the product part numbers and their specifications that this tool

is designed to run. We will be adding to this list and an up to date copy is available on

www.molex.com.

Wire Size: 10 –12 AWG 5.00 –3.30mm²

Terminal No.

Terminal Eng No. (REF)

Wire Strip Length

Insulation Diameter Max.

Available in Reel form only

19019-0037

C-8143

.375

9.53

.150

3.81

19019-0038

C-8143T

.375

9.53

.150

3.81

Hand Crimp Tool for AviKrimp ®FQD Terminals

Doc No. ATS-640017300 Release Date: 01-22-07 UNCONTROLLED

COPY Page 2 of 8

Revision: A Revision Date: 01-22-07

Figure 2

TERMINAL

WIRE

Figure 3

2ND TAB

LOCATOR

WIRE

TERMINA

BARREL

INSULATIO

PUNCH

CONDUCTOR

ANVIL

TERMINAL

LOCATO

CONDUCTO

PUNCH

INSULATIO

ANVIL

1ST TAB

LOCATOR

WIRE STOP

BUILT

INTO

TERMINAL

OPERATION

Open the tool by first closing the jaws sufficiently for the

ratchet mechanism to release.

Crimping Terminals

1. There are 2 Tab Locator Blades supplied with the tool.

One is for .187 and .250 Tabs; the other is for .205

Tabs and .110 Tabs. Make sure the proper blade is

installed on the top of the locator and the other is stored

on the bottom of the locator.

2. Push the terminal onto the Tab Locator all the way to

the stop in the color-coded nest. The Barrel of the terminal should be up. See Figure 1.

3. Partially close the tool to hold the terminal in place. See Figure 2.

4. Insert the properly stripped wire into the terminal barrel. See Figure 2 and 3. The wires

end should butt against the wire stop stamped into each terminal. Cycle the tool.

Note: The tamper proof ratchet action will not release the tool until it has been

fully closed.

Remove the crimp and inspect for proper crimp location, and check for insulation closure.

Molex offers a Crimp Inspection Handbook for closed barrel industrial product. See our

website or contact your sales engineer.

5. If the insulation part of the crimp needs to be adjusted, first loosen the M4 screw on the

bottom tool jaw, then insert a 3/32 hex wrench (supplied) into the bottom of the lower die

(See Figure 4). A clockwise (CW) rotation decreases insulation crimp while a counter-

clockwise (CCW) rotation increases insulation crimp. After adjusting retighten the M4

screw.

LOCATOR

JAWS

OPEN

TAB

LOCATOR

Figure 1

TERMINA

Hand Crimp Tool for AviKrimp ®FQD Terminals

Doc No. ATS-640017300 Release Date: 01-22-07 UNCONTROLLED

COPY Page 3 of 8

Revision: A Revision Date: 01-22-07

Note: Whenever crimping without the locator, make sure the seam of the terminal is

oriented up or down in the tool if using unbrazed product, as this will provide higher pull

force values.

Hand Crimp Tool for AviKrimp ®FQD Terminals

Doc No. ATS-640017300 Release Date: 01-22-07 UNCONTROLLED

COPY Page 4 of 8

Revision: A Revision Date: 01-22-07

Maintenance

It is recommended that each operator

of the tool be made aware of, and

responsible for, the following

maintenance steps:

1. Remove dust, moisture and other

contaminants with a clean brush, or

soft, lint-free cloth.

2. Do not use any abrasive materials

that could damage the tool.

3. Make certain all pin, pivot points

and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil

excessively. This Hand Crimp Tool was engineered for durability, but like any fine piece of

equipment it needs cleaning and lubrication for a maximum service life of trouble-free

crimping. A light oil such as 30 weight automotive oil is used at the oil points shown in

Figure 4, every 5,000 crimps or 3 months will significantly enhance the tool life and ensure

a stable calibration.

4. When tool is not in use, keep the handles closed to prevent objects from becoming lodged

in the crimping dies, and store the tool in a clean, dry area.

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the

handles open or closed. The tool will open easily by pressing the ratchet release lever. See

Figure 5.

How To Adjust Tool Preload (See Figure 5)

Over the life of the tool, it may be

necessary to adjust tool handle

preload force. Listed below are the

steps required to adjust the crimping

force of the hand tool to obtain proper

crimp conditions:

1. Remove the screw and plastic

cover washer. Note the setting

wheel position.

2. Lift the setting wheel off the axle.

Turn the eccentric axle with a

screwdriver.

3. Turning the eccentric axle

counter-clockwise will increase

handle force.

4. Replace the setting wheel to the axle, aligning the nearest notch in the setting wheel to the

dowel pin.

Figure 5

PRELOAD

ADJUSTMENT

LOCKING

SCREW

1.00

PRELOAD

TEST

POINT

PRELOAD

TEST

POINT

RATCHET

RELEASE

LEVER

PUSH UP

Figure 4

LUBRICATION

POINTS

(BOTH SIDES) LIGHT

OIL

(EVERY 3 MONTHS

OR 5,000 CRIMPS)

3/32” HEX

WRENCH

LOOSEN

M4 SCREW

Hand Crimp Tool for AviKrimp ®FQD Terminals

Doc No. ATS-640017300 Release Date: 01-22-07 UNCONTROLLED

COPY Page 5 of 8

Revision: A Revision Date: 01-22-07

5. Replace the plastic cover washer and screw.

6. Check the crimp specifications after tool crimp force is adjusted.

Hand Crimp Tool for AviKrimp ®FQD Terminals

Doc No. ATS-640017300 Release Date: 01-22-07 UNCONTROLLED

COPY Page 6 of 8

Revision: A Revision Date: 01-22-07

Tool Calibration

A Certificate of Calibration (see last page) was

supplied with the tool. To recalibrate this tool, pin

gauge measurements should be taken in each

conductor nest and compared to this chart. The

tool should be lubricated prior to recalibration to

ensure consistent measurements. Handle preload

is factory set to 25-45 LBS. See How to Adjust Tool

Preload (See Figure 5) to recalibrate.

Nest Color Code

Wire Range

“X” Dimension

Conductor Crimp

Crimp Inspection

Marking

AWG

mm²

Mean

No Go

Yellow

10 - 12

5.00-3.30

.145

.140

.148

Warranty

Caution: Repetitive use of this tool should be avoided.

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality

materials. All vital components are long-life tested. All tools are warranted to be free of

manufacturing defects for a period of 30 days. Should such a defect occur, we will repair or

exchange the tool free of charge. This repair or exchange will not be applicable to altered,

misused or damaged tools. This tool is designed for hand use only. Any clamping, fixturing,

or use of handle extensions voids this warranty.

Hand held crimping tools are intended for low volume, prototyping or repair requirements

only.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals,

applicators and tooling.

PIN GAUGE IN

CONDUCTOR

CRIMP

“ Confining ”

Crimp

Hand Crimp Tool for AviKrimp ®FQD Terminals

Doc No. ATS-640017300 Release Date: 01-22-07 UNCONTROLLED

COPY Page 7 of 8

Revision: A Revision Date: 01-22-07

Figure 6

M4 X 30LG

PAN HEAD

SCREW

FOR SPRING

ACCESS

SWING

OPEN COVER

SCREW AND

PLASTIC

COVER FOR

HANDTOOL

PRELOAD

ADJUSTMENT

RATCHET

RELEASE

LEVER

M4 X 12LG

PAN

HEADSCREW

M4 LOCKNUT W/

HEX NYLON

INSERT

M4 FLAT

WASHER

REPAIR KIT. ALL PARTS

REQUIRED FOR

REPAIR. (ONLY MAIN SPRING

SHOWN)

(2)

PARTS LIST

Item

Order No

Description

Quantity

64001-7300

Hand Crimp Tool

Figure 6

64000-0076

Repair Kit (Springs, Pins and E-Rings)

63810-0000

Handle

64001-0275

Locator Assembly

64001-7370

Tooling Kit

Tooling Kit Only

64001-7301

Conductor Punch

64001-7302

Conductor Anvil

64001-7304

Insulation Punch

64001-7303

Insulation Anvil

N/A

4 mm Diameter by 5.0mm LongRoll Pins

2**

N/A

#10-32 by 5/16” Long Cup Point Set Screw

1**

** The following purchased parts are available from an Industrial supply company such as

MSC (1-800-645-7270).

Hand Crimp Tool for AviKrimp ®FQD Terminals

Doc No. ATS-640017300 Release Date: 01-22-07 UNCONTROLLED

COPY Page 8 of 8

Revision: A Revision Date: 01-22-07

Certificate of Calibration

Tool Order Number __________________

Tool Eng. Number ___________________

Tool Revision ___________________

Serial Number ___________________

Date of Manufacture__________________

Handle Load Range at 1 inch from the Tips =______________

Actual =_____________

Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style.

Range Conductor Nest # 1 = ____________-- Actual = ______________

Technician ______________

Date of Calibration ______________

Calibration should be done every 5,000 cycles or 3 months.

Tools should be lubricated during this operation.

Americas Headquarters

Lisle, Illinois 60532 U.S.A.

1-800-78MOLEX

amerinf[email protected]

Far East North Headquarters

Yamato, Kanagawa, Japan

81-462-65-2324

[email protected]

Far East South Headquarters

Jurong, Singapore

65-6-268-6868

fesinfo@molex.com

European Headquarters

Munich, Germany

49-89-413092-0

[email protected]

Corporate Headquarters

2222 Wellington Ct.

Lisle, IL 60532 U.S.A.

630-969-4550

Fax: 630-969-1352

Visit our Web site at http://www.molex.com

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