Molex CR5974 Manual de usuario

CR5974 Hand Crimp Tool for “SPOX”2.50 pitch Terminals

Doc No. 11-01-0194 Release Date: 04-13-93 UNCONTROLLED COPY Page 1 of4

Revision: C Revision Date:09-13-04

INSULATION

CRIMP

BRUSH

STRIP

LENGTH

BELL MOUTH

CRIMP HEIGHT

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR

CRIMP

TWISTING

HAND CRIMP TOOL

Operating Instruction and

Specification Sheet

Order No. 11-01-0194

(CR5974)

FEATURES



Small handle spread which make this style tool ideally suited for end users



Ratchet with safety release that ensures consistentperformance



A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

SCOPE Wire Size Insulation Diameter Strip LengthTerminal

SeriesNo. AWG mm² mm In. mm In.

5263 22 - 28 0.35-0.08 1.20-1.90 .047-.075 2.54-3.17 .100-.125

DEFINITION OF TERMS

The above terminal drawing is a generic terminal representation. Itis not an image of a terminal listed in

the scope.

CONDITIONS:

After crimping,the conductor profiles should measure the following (see notes on page 3).

Punch Width (Ref)

Wire Size Cond. Crimp

Height (Ref) Cond. Ins.

Pull Force Min. Profile

Terminal

SeriesNo. AWG mm2mm In. mm In. mm In. N Lb. A B

5263 22 0.35 0.72-0.82 .028-.032 1.40 .055 1.90 .075 44.5 10.00 X

5263 24 0.20 0.70-0.80 .027-.031 1.40 .055 1.90 .075 28.9 6.50 X

5263 26 0.12 0.64-0.74 .025-.029 1.40 .055 1.90 .075 17.8 4.00 X

5263 28 0.08 0.62-0.72 .024-.028 1.40 .055 1.90 .075 11.1 2.50 X

CR5974 Hand Crimp Toolfor “SPOX”2.50 pitch Terminals

Doc No. 11-01-0194 Release Date: 04-13-93 UNCONTROLLED COPY Page 2 of4

Revision: C Revision Date:09-13-04

OPERATION

Open the tool by squeezing the handles together,at the end of the

closing stroke, the ratchet mechanism will release the handles, and the

hand tool will spring open.

Crimping Terminals

1. Lift the locator blade and place the terminal into the correct die

profile (A or B),release the locator blade. Notall tools are equipped

witha locator or locator blade.

2. Partially close the tool until the terminal is held in place, (See Figure

2).

3. Place a wire into the terminal and up against the locator blade,(See Figure 3). On tools without locators line

the wire up with the conductor and insulation grips

visually.

4. Close the tool until the ratchet releases, (See Figure

4).

5. Lift the locator blade or wire stop up.

6. Carefully remove the crimped terminal.

Maintenance

Itis recommended that each operator ofthe tool be made aware of,and responsible for, the following

maintenance steps:

1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.

2. Do not use any abrasive materials thatcould damage the tool.

3. Make certain all pins;pivot points and bearing surfaces are protected with a thin coat of high quality machine

oil. Do notoil excessively.

4. When tool is not in use,keep the handles closed to preventobjects frombecoming lodged in the crimping

dies, and store the tool in a clean, dry area.

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or

closed. The tool will open easily by lifting the ratchet release lever (See Figure 4).

Figure 2

Figure 3

TERMINAL

PRE-STRIPPED WIRE

Figure 1

CR5974 Hand Crimp Toolfor “SPOX”2.50 pitch Terminals

Doc No. 11-01-0194 Release Date: 04-13-93 UNCONTROLLED COPY Page 3 of4

Revision: C Revision Date:09-13-04

Caution: Repetitive use of this tool should be

CAUTION: Molex crimp specifications are valid only whenused with Molex terminals, applicators

How To Adjust Tool Crimp Force (See Figure 4)

Itmay be necessary over the life ofthe tool to adjusttool-crimping force. Listed below are the steps required to

adjust the crimping force ofthe hand tool to obtain proper crimp conditions:

1. Remove the screw and washer. Located over the adjustmentring.

2. Lift the adjusting ring slightly, off of the locating pin.

3. Turn the adjusting ring in the desired direction (L= less force, T= more force) to increase or decrease crimp

pressure.

4. Press the adjusting wheel flat againstthe tool and engage the locking pin.

5. Replace the washer and screw.

6. Check the crimp specifications after tool crimp force is adjusted.

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long life tested. Alltools are warranted to be free ofmanufacturing defects for a period of 30

days. Should such a defect occur, we would exchange the tool free of charge. This will not be applicable to

altered,misused, or damaged tools. This toolis designed for hand use only. Any clamping, fixturing,or use of

handle extensions voids this warranty.

Hand held crimping tools are intended for low volume,prototyping, or repair requirements only.

Notes:

1. This tool should only be used for the terminals and wire gauges specified on this sheet.

2. This tool is not adjustable for crimp height, however crimp force is adjustable (See instructions above).

Variations in tools, terminals, wire stranding and insulation types may affectcrimp height.

3. This tool is intended for standard conductor sizes. Itmay notgive a good insulation crimp support for all

insulation sizes.

4. Molex does not repair hand tools (see warranty above) The replacement parts listed are the only parts

available for repair. Ifthe handles or crimp tooling is damaged or worn,a new tool must be purchased.

5. Pull force should be used as the final criteria for an acceptable crimp. Pullforce is measured with no

influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips

on the terminal do notgrip the wire insulation or the conductor. Refer to Molex Quality Crimping

Handbook 63800-0029 for additional information on crimping and crimp testing.

6. Molex does not certify crimp handtools.

CR5974 Hand Crimp Toolfor “SPOX”2.50 pitch Terminals

Doc No. 11-01-0194 Release Date: 04-13-93 UNCONTROLLED COPY Page 4 of4

Revision: C Revision Date:09-13-04

PARTS LIST

Item Number Order Number Description Quantity

1 11-11-0337 LocatorAssembly** 1

2 11-11-0324 Spring (Main) 1

3 11-11-0320 Spring(Ratchet) 1

** Not alltools are equipped with a locator or locator blade.

Molex Application Tooling Group

1150 E.Diehl Road

Naperville, IL, 60563

Tel: 630-969-4550

Fax: 630-505-0049

Visit our Web site athttp://www.molex.com

M4 NUT

RATCHET

RELEASE

ADJUSTMENT

RING

LOCATOR

BLADE

Figure 4

M4 X 18LG BHCS

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