ETC PENKO Flex Manual de usuario

INDUSTRIAL INSTRUMENTATION

September 1, 2011

WEIGHT CONTROLLER TYPE FLEX CHECK/CATCH

WEIGHER

ETC | Table of contents.

Table of contents.

Table of contents................................................................................................................. 2

Explanation of production screen. ...................................................................................... 3

Wiring connection for Flex-CK model Flex....................................................................... 4

Wiring connection for Flex-CK model Flex-2100.............................................................. 5

Selection Menu. .................................................................................................................. 6

First use of the indicator. .................................................................................................... 7

Calibration........................................................................................................................... 8

Setup the Checkweigher configuration............................................................................... 9

Configuration Parameters. ................................................................................................ 10

Select/Edit Recipe............................................................................................................. 11

Edit Recipe parameters..................................................................................................... 12

Recipe parameters............................................................................................................. 13

Production data. ................................................................................................................ 13

Information. ...................................................................................................................... 15

Sequence example............................................................................................................. 16

September 1, 2011

WEIGHT CONTROLLER TYPE FLEX CHECK/CATCH

WEIGHER

ETC | Explanation of production screen.

Explanation of production screen.

Run mode

Rejector Low output on

Check OK output on

Rejector High output on

Tare active

Zero active

Indicator stable

Create new Tare

level

Create new zero

level

Return to

main menu

Speed bar

maximum

Actual production

speed

Select/edit recipe

Start controller

in run mode

Sign

Actual High level

Actual Low level

Actual status

Actual recipe

Possible Indicator Errors:

------------ : Indicator not available.

= = = = = : Maximum display value exceeded.

UUUUU : Hardware Under load (loadcell defect?).

OOOOO : Hardware Over load (loadcell defect?).

CCCCC : No valid calibration available

September 1, 2011

WEIGHT CONTROLLER TYPE FLEX CHECK/CATCH

WEIGHER

ETC | Wiring connection for Flex-CK model Flex.

Wiring connection for Flex-CK model Flex.

Output

Reject

Low

Output

Reject

High

Output

Check

Busy

Output

Check

Digital Outputs:

Digital Inputs:

Input 1: Start (option)

Input 2: Stop (option)

Input 3: Start Check

Input 4-8: Not used

AC Power supply

230 Vac 50/60 Hz

Loadcell connection,

15p sub-D Female:

1. + Excitation

2. + sense

3. –Excitation

4. –Sense

5. + Signal

6. –Signal

Housing. Shield

Loadcell connection

September 1, 2011

WEIGHT CONTROLLER TYPE FLEX CHECK/CATCH

WEIGHER

ETC | Wiring connection for Flex-CK model Flex-2100.

Wiring connection for Flex-CK model Flex-2100.

Digital Inputs:

Loadcell connection,

Digital Outputs:

Input 1: Start (option)

Input 2: Stop (option)

Input 3: Start Check

Input 4-8: Not used

Output

Check

Output

Reject

Low

Output

Reject

High

Output

Dosing

Busy

Output

Run

Mode

Output

Check

Ready

Not

Used

Not

Used

AC Power supply

230 Vac 50/60 Hz

September 1, 2011

WEIGHT CONTROLLER TYPE FLEX CHECK/CATCH

WEIGHER

ETC | Selection Menu.

Selection Menu.

From the Selection menu it’s possible to enter the several Screens.

The Configuration and System setting are locked by a password, log-in with

the Log-in button first. To log-out, press the Log-out button.

The overall password is “25630”.

Screen if Configuration and System settings are disabled:

Screen if Configuration and System settings are enabled:

System Log-in

System Log-out

September 1, 2011

WEIGHT CONTROLLER TYPE FLEX CHECK/CATCH

WEIGHER

ETC | First use of the indicator.

First use of the indicator.

Before using the controller, please setup the internal indicator first.

Default no password is selected.

The overall password is “25630”.

Set the display stepsize in the

indicator format menu.

Set the point position in the

indicator format menu.

Enter the System settings.

Delete previous calibration

points.

Calibrate the zero point

(deadload)

In the calibration menu

Calibrate a gain point

(Reference weight)

In the calibration menu

The step size defines the scaled parts of the weight value.

The display value will be round off to the nearest value with a

valid step size.

Step size can be set at 1, 2, 5, 10, 20, 50, 100, 200, 500, 1000,

2000 or 5000.

The Decimal point defines the point position of the weight value.

Decimal point position can be set from NONE to 0,00000.

All previous calibration points should first be deleted before

making a new calibration.

When all points are deleted, first calibrate the Dead load (0).

Make sure the scale is completely empty and type 0 in the

“Add/Replace” field by pressing the

“Edit” button.

To save the zero point press the “+ Activate” button.

The Dead load is calibrated now.

To calibrate the gain weight put a reference weight on the

scale.

Press the “Edit” button to type the exact reference weight in the

“Add/Replace” field.

To save the reference weight, press the “ + activate button”.

The reference weight is calibrated now.

Set the maximum display

value of the indicator

To prevent overload by the user, the FLEX will not show any

weight above this value.

In certified mode the max load is not allowed to be more then

the maximum load + 9 scale parts.

September 1, 2011

WEIGHT CONTROLLER TYPE FLEX CHECK/CATCH

WEIGHER

ETC | Calibration.

Calibration.

To calibrate the indicator, follow the next steps:

Enter the “CAL” code and

press OK.

This “CAL” code is shown

in the right upper corner.

Delete all old calibration points.

Make sure all points are deleted.

Make sure the weigher is empty and

press the “+Activate” button to save the

zero point

Press “EDIT” and put a reference weight on the

weigher. Enter the weight of the reference

weight and press OK.

To save the second point, press the

“+Activate” button.

September 1, 2011

WEIGHT CONTROLLER TYPE FLEX CHECK/CATCH

WEIGHER

ETC | Setup the Checkweigher configuration.

Setup the Checkweigher configuration.

Before using the controller, please setup the configuration for your application

first.

Default no password is selected.

The overall password is “25630”.

Press the blue “Edit”fields to enter the needed values.

Press the question marks to open information about the parameter.

Press the “OK” button to return to the previous screen and save the settings.

Edit parameters

Open parameter

information

Quit and save

Factory settings:

Stability :OFF

Hold time :0.00 sec (disabled)

Display hold time :2.00 sec

Max. Speedbar :120 pcs/min

Password :0 (disabled)

Quit without

saving

September 1, 2011

WEIGHT CONTROLLER TYPE FLEX CHECK/CATCH

WEIGHER

ETC | Configuration Parameters.

Configuration Parameters.

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