Toro Reelmaster 5510 Manual de usuario

FormNo.3425-668RevA

DriveplateKit

Reelmaster®5410/5510/5610-DorGroundsmaster®4300-DSeries

TractionUnitwithYanmarEngine

ModelNo.138-6973

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

UseofthisproductmaycauseexposuretochemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orotherreproductiveharm.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

DescriptionQty.Use

Nopartsrequired–Preparethemachine.

Nopartsrequired–Removethehoodsaddleanddrive-lineguard.

Nopartsrequired–Removethedriveshaftandywheel-adapterplate.

Flywheel-adapterplate1

Backupplate1

Capscrew(3/8x1inch)6

Flangelocknut(3/8inch)6

Replacetheywheel-adapterplate.

Flange-headcapscrew8

Backupring2Installthedriveshaftandywheel-adapterplate.

Nopartsrequired–Installthedrive-lineguardandhoodsaddle.

Nopartsrequired–Finishthekitinstallation.

PreparingtheMachine

CAUTION

Ifyouleavethekeyintheswitch,someone

couldaccidentlystarttheengineand

seriouslyinjureyouorotherbystanders.

Removethekeyfromtheswitchbeforeyou

performanymaintenance.

1.Parkthemachineonalevelsurface,engage

theparkingbrake,lowerthecuttingunits,shut

offtheengine,removethekey,andwaitforall

movementtostopbeforeleavingtheoperator’s

seat.

2.Unlatchandtiptheoperator’sseat.

3.Unlatchandopenthehood.

RemovingtheHoodSaddle

andDrive-LineGuard

1.Liftthehoodsaddlefromthesaddlebrackets,

andremovehoodsaddlefromthemachine

(Figure1).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3425-668*A

g266478

Figure1

1.Hoodsaddle4.Flangenutandcapscrew

2.Drive-lineguard5.Heatshield

3.Guardbracket

2.Removethe2angenutsthatsecurethe

drive-lineguardtotheheatshieldandguard

bracket,andremovetheguard(Figure1).

Donotremovethecapscrewsandheatshield

fromthebracket.

Note:Keepthedrive-lineguardandthe

locknutsforlaterinstallation.

RemovingtheDriveshaft

andFlywheel-AdapterPlate

DisconnectingtheDriveshaftfrom

theHydraulicPump

1.Removethe2angelocknutsand2capscrews

thatsecurethedriveshaftyoketotheshaftof

thehydraulicpump(Figure2).

Note:Keepthelocknutsandcapscrewsfor

laterinstallation.

g037404

Figure2

1.Hydraulicpump3.Driveshaftyoke

2.Flangenut(2)4.Bolt(2)

2.Separatethedriveshaftyolkfromthepump

(Figure2).

3.Removethedriveshaftandywheel-adapter

platefromtheengineasfollows:

RemovingtheDriveshaftand

Flywheel-AdapterPlatefromthe

Engine

MachineswithoutBack-UpRings

Remove8ange-headcapscrewsthatsecurethe

ywheel-adapterplatetotheywheeloftheengine,

andremovethedriveshaftandywheel-adapterplate

fromthemachine(Figure3).

Discardthe8ange-headcapscrewsthatyou

removed.

Note:Keepthedriveshaftandywheel-adapterplate

forlaterinstallation.

g037517

Figure3

1.Flange-headcapscrew(8)3.Flywheel(engine)

2.Flywheel-adapterplate

RemovingtheDriveshaftand

Flywheel-AdapterPlatefromthe

Engine

MachineswithBack-UpRings

Remove8ange-headcapscrewsthatsecurethe

ywheel-adapterplateand2backupringstothe

ywheeloftheengine,andremovethebackuprings

andthedriveshaftandywheel-adapterplatefromthe

machine(Figure4).

Discardthe8ange-headcapscrewsand2backup

ringsthatyouremoved.

Note:Keepthedriveshaftandywheel-adapterplate

forlaterinstallation.

g266462

Figure4

1.Flange-headcapscrew3.Flywheel(engine)

2.Flywheel-adapterplate4.Backuprings

Replacingthe

Flywheel-AdapterPlate

RemovingtheDriveshaftfromthe

Flywheel-AdapterPlate

1.Removethe6capscrewsand6angelocknuts

thatsecuretheywheel-adapterplateand

backupplatetothedriveshaft(Figure5).

Discardthe6capscrewsand6nutsthatyou

removed.

g266461

Figure5

1.Flangelocknut4.Backupplate

2.Driveshaft5.Capscrew

3.Flywheel-adapterplate

2.Separatethedriveshaftfromthe

ywheel-adapterplateandbackupplate

(Figure5).

Discardtheywheel-adapterplateandbackup

platethatyouseparated.

AssemblingtheDriveshafttothe

Flywheel-AdapterPlate

1.Assemblethedriveshafttotheywheel-adapter

plateandbackupplate(Figure6)withthe6

capscrew(3/8x1inch)and6angelocknut

(3/8inch).

g266464

Figure6

1.Flangelocknut(3/8inch)4.Backupplate

2.Driveshaft5.Capscrew(3/8x1inch)

3.Flywheel-adapterplate

2.Torquethecapscrewsandlocknutsto37to43

N∙m(28to32ftlb).

InstallingtheDriveshaft

andFlywheel-AdapterPlate

AssemblingtheDriveshaftand

Flywheel-AdapterPlatetothe

Engine

Ownersuppliedmaterial:Permatex®high-strength

threadlockingcompoundPartNo.24010

1.Applyacoatofthespeciedhigh-strength

threadlockingcompoundontothethreadsofthe

8ange-headcapscrew.

2.Assemblethe2backupringsand

ywheel-adapterplatetotheywheelof

theenginewiththe8ange-headcapscrewas

showninFigure7.

g266463

Figure7

1.Flange-headcapscrew3.Flywheel(engine)

2.Flywheel-adapterplate4.Backuprings

3.Torquetheange-headcapscrewsto23to28

N∙m(17to21ftlb).

AssemblingtheDriveshafttothe

HydraulicPump

1.Alignthesplinesofthedriveshaftyoketothe

splinesofthehydraulic-pumpshaft(Figure8).

g037404

Figure8

1.Hydraulicpump3.Driveshaftyoke

2.Flangenut(2)4.Bolt(2)

2.Slidethedriveshaftyokeontothehydraulic-pump

shaft(Figure8),andassembletheyoketothe

shaftwiththe2capscrewsand2angenutthat

youremovedinstep1RemovingtheDriveshaft

andFlywheel-AdapterPlate(page2).

3.Torquethelocknutsto20to25N∙m(175to225

in-lb).

InstallingtheDrive-Line

GuardandHoodSaddle

1.Aligntheholesinthedrive-lineguardwiththe

capscrewintheguardbracketandheatshield

(Figure9).

g266478

Figure9

1.Hoodsaddle4.Flangenutandcapscrew

2.Drive-lineguard5.Heatshield

3.Guardbracket

2.Assemblethedrive-lineguard(Figure9)to

thebracket,heatshield,andcapscrewswith

the2angenutsthatyouremovedinstep2

ofRemovingtheHoodSaddleandDrive-Line

Guard(page1).

3.Tilttheheatshielddownsothatthecapscrews

andangelocknutsofthedriveshaftdonot

contacttheshieldwhenthedriveshaftrotates

(Figure10).

g242201

Figure10

1.Heatshield

4.Tightentheangenutandcapscrewssecuring

thedrive-lineguardandheatshieldtothe

bracket(Figure9).

5.Assemblethehoodsaddleontothesaddle

brackets(Figure9).

FinishingtheKitInstallation

1.Tilttheseatdownandensurethatitsecuresto

theframeofthemachinewiththelatch.

2.Closethehoodandsecureitwiththelatches.

Notes:

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