Toro 02917 Manual de usuario

FormNo.3373-375RevA

RoadLightswithBrakeLightsKit

Groundsmaster®3400-DTractionUnit

ModelNo.02917—SerialNo.312000001andUp

InstallationInstructions

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Initialpreparation

Rearlightbracket,L.H.1

Rearlightbracket,R.H.1

Bolt,M16x110mm2

Nut,M162

Fuse,15amp2

Installtherearlights

Dowtyseal,1/4inch1

Pressureswitchadapter1

Pressureswitch1

3Pressureswitchcable1

Installthepressureswitch

Numberplatebracket1

PM2ConnectorGothic1

Flasherrelay1

4Standardshorterrelay1

Installthenumberplatebracket

Centerheadlightmount1

R.H.Headlightmount1

L.H.Headlightmount1

Screw,M6x20mm8

Nut,nylocM68

Screw,M10x25mm4

Nut,nylocM104

Washer,3/8inch8

Mountingbracket2

PM4Connector2

Installthefrontlights

Instrumentpanelconnectorlead1

Switch,hazardwarning1

Switch,lights1

Switch,indicator1

Button,horn1

Decal,horn1

Cabletie10

Cabletie14

Installthecontrolpanelswitches

7Reector2Installthereectors

8Seriallabel1Installtheseriallabel

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUK.

AllRightsReserved

MediaandAdditionalParts

DescriptionQty.Use

InstallationInstructions1Readbeforeinstallingandoperatingkit

PartsCatalog1Usetoreferencepartnumbers

InitialPreparation

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface,lowerthecutting

unit,stoptheengine,engagetheparkingbrakeand

removethekeyfromtheignitionswitch.

2.Disconnectthenegative(–)batterycablefromthe

battery.

WARNING

Wearsafetygogglesandrubbergloveswhen

workingwithbatteries.Sincethegasesare

explosive,keepopenamesandelectricalspark

awayfrombatteries.Donotsmoke.

InstallingtheRearLights

Partsneededforthisprocedure:

1Rearlightbracket,L.H.

1Rearlightbracket,R.H.

2Bolt,M16x110mm

2Nut,M16

2Fuse,15amp

Procedure

TherearlightsattachtotheoutsideoftheROPSpost

ontheleftandrightsidesandusetheexistingboltholes

intheROPS.

1.Opentheenginecover.

2.Lifttheoperatorplatform.

3.Removethebulkheadbyunscrewingthe4bolts

(Figure1).Thisistoenableaccesstothemain

wiringloom.

g018276

Figure1

1.Bulkhead2.Screws(4)

4.EnsurethatROPSpivotboltsandclampboltsarein

placeandaretight.

5.RemovetheROPSpivotboltontheleftsideofthe

mower.

6.AligntheupperholeintheL.H.rearlightbracket

withtheholeintheROPSandinsertthenewM16x

110mmbolt(Figure2).Re-usetheexistingwashers.

g018241

1234

Figure2

1.Bolt,M16x110mm4.L.H.rearlightbracket

2.Existingwashers5.Nut,M16

3.Orangeindicatorsideup

7.InstallthenewM16nutontotheboltandtightento

atorqueof15N-m(11ft-lbs).Donotovertighten

asthiswillmaketheROPSdifculttofold.

8.RemovetheROPSpivotboltontherightsideof

themower.

9.AligntheupperholeintheR.H.rearlightbracket

withtheholeintheROPSandinsertthenewM16x

110mmbolt(Figure3).Re-usetheexistingwashers.

g018242

Figure3

1.Nut,M164.Orangeindicatorsideup

2.Existingwashers5.Bolt,M16x110mm

3.R.H.rearlightbracket

10.InstallthenewM16nutontotheboltandtightento

atorqueof15N-m(11ft-lbs).Donotovertighten

asthiswillmaketheROPSdifculttofold.

Note:Ifthereisalreadyabeaconkitttedtothe

rightsideorawastebinkitttedtoleftside,itis

allowabletousethesameboltfortheinstallation.It

isadvisabletousethenewM16nylocnutsprovided

withthiskit.

11.FeedallelectricalcablesdownthefrontoftheROPS

frameandontotheelectricalmountpanel.

12.Thecablesmustnowbeconnectedtothemain

wiringloomofthemachinewhichislocatedonthe

electricalbulkhead(Figure4).Connectthe4-pin

L.H.rearlightassemblywiringconnectortothe

corresponding4-pinelectricalconnectorontheL.H.

sideofthemainwiringloom.Connectthe4-pin

R.H.rearlightassemblywiringconnectortothe

corresponding4-pinelectricalconnectorontheR.H.

sideofthemainwiringloom.The2-pinelectrical

connectorsontheL.H.andR.H.rearlightassembly

isrequiredforthenumberplatelight.Onlyoneof

the2-Pinelectricalconnectorsareused.

g018243

Figure4

1.4-pinL.H.rearlight

assemblyconnectormain

wiringloom

3.4-pinR.H.rearlight

assemblyconnectormain

wiringloom

2.3-pinelectricalpressure

switchcableconnector

mainwiringloom

13.Install(2)15ampfusesintothefuseblock.Usethe

1stand3rdreceptaclesfromtheleftendofthefuse

block(Figure5).

g018244

Figure5

1.Fuse,15amp(2)

InstallingthePressureSwitch

Partsneededforthisprocedure:

1Dowtyseal,1/4inch

1Pressureswitchadapter

1Pressureswitch

1Pressureswitchcable

Procedure

Thepressureswitchcontrolsthebrakelights.The

switchisscrewedintothemaintransmissionline.

1.Locatethethreehoseconnectionsontheright

sideofthetransmissionpump.Thelowerfront

connectiontothepumphasateettingwitha

blankingcap.

2.Removethisblankingcapfromtheteetting.

3.Screwthepressureswitchadapterintotheteetting

usinga1/4inchdowtyseal(Figure6).

g018247

123

Figure6

1.Dowtyseal,1/4inch3.Pressureswitch

2.Pressureswitchadapter

4.Screwthepressureswitchintothisadapter(Figure6).

Torquetheswitchto34N-m(25ft-lbs).

5.Workingontheelectricalbulkhead,plugthe3-pin

connectoroftheelectricalpressureswitchcableto

thecorrespondingconnectorlocatedonthemain

wiringloomofthemachine(Figure4andFigure7).

g018248

Figure7

1.Green/Yellow5.Blue

2.Yellow6.Pressureswitch

connector,mainwiring

loom

3.Black7.Pressureswitchcable

connector

4.Brown

6.Runtheelectricalpressureswitchcablefromthe

electricalbulkhead,downtheR.H.ROPSpost

forwardalongthechassisrailtothepressureswitch.

7.Plugtheconnectorontothepressureswitchand

securetheconnector.

InstallingtheNumberPlate

Bracket

Partsneededforthisprocedure:

1Numberplatebracket

1PM2ConnectorGothic

1Flasherrelay

1Standardshorterrelay

Procedure

Thenumberplatewithlightattachestothebulkhead.

1.Inthecenteroftheplasticbulkheadcover,

approximately40mm(1–1/2inches)fromthefront,

drilla8mmdiameterhole(Figure8).

g018245

Figure8

1.Drill8mmholehere2.Numberplatebracket

WARNING

Whendrillingorcarryingoutotheroperations,

alwaysweareyeprotection.

2.Feedthenumberplatecablethroughthe8mmhole

intheplasticbulkheadcover.Installthenumber

platebracketandthebulkheadwiththebulkhead

fastenerspreviouslyremoved.

3.PushthePM2connectorontotheterminalsofthe

numberplatecable(Figure9).

g018277

Figure9

1.Redwire3.PM2connector

2.Blackwire

4.Connectthenumberplatelightwiringtoeither

theL.H.orR.H.rearlightassemblywiring2-Pin

electricalconnector.

5.PlugtheasherrelayintotheL.H.vacantrelay

socketandthestandardshorterrelayintotheR.H.

vacantreplaysocket(Figure10).

g018246

Figure10

1.Flasherrelay2.Standardshorterrelay

InstallingtheFrontLights

Partsneededforthisprocedure:

1Centerheadlightmount

1R.H.Headlightmount

1L.H.Headlightmount

8Screw,M6x20mm

8Nut,nylocM6

4Screw,M10x25mm

4Nut,nylocM10

8Washer,3/8inch

2Mountingbracket

2PM4Connector

Procedure

Theheadlightsandindicatorattachtothebracketsat

thefrontofthemachine.

1.Thefrontlightassembliesattachtothecenter

headlightmountwhichattachestothemachineusing

twomountingbrackets(Figure11).

2.Installthetwomountingbracketstothefrontof

themachineusingM10x25mmscrews,3/8inch

washers,M10nylocnuts(Figure11).

3.Installthecenterheadlightmounttothemounting

bracketsusingM10x25mmscrews,3/8inch

washers,M10nylocnuts(Figure11).

4.Applyanti-seizegreasetofullycoattheinsidewall

ofthetubeendsandallthesurfacesofthesprings

andtubeendproles(Figure11).

5.Thelightassembliesarenowreadytoinstall.While

holdingtheR.H.headlightmount,threadthewiring

cabledownthroughtheendtubesandoutthecenter

cutoutofthecenterheadlightmount(Figure11).

6.SecuretheR.H.frontlightassemblytothecenter

headlightmountusingtheM6x20mmscrewsand

M6nylocnuts(Figure11).

g018249

Figure11

1.Centerheadlightmount7.Nut,nylocM10

2.R.H.Headlightmount8.Washer,3/8inch

3.L.H.Headlightmount9.Mountingbracket

4.Screw,M6x20mm10.Applyanti-seizehere

5.Nut,nylocM611.Centercutofheadlight

mount

6.Screw,M10x25mm

7.InstallthePM4wiringcableconnectorontothe

wiringcablebypushingthepinsintotheconnector.

(Figure12).Identifyandmarkthisconnectoras

R.H.tohelpwithcableidenticationwhenmaking

theconnectionstothemachinemainwiringloom.

g018250

Figure12

1.Blue4.Black

2.Green5.PM4connector

3.Red/White

8.RepeattheaboveprocedurefortheL.H.light

assembly.IdentifyandmarkthisconnectorasL.H.

tohelpwithcableidenticationwhenmakingthe

connectionstothemachinemainwiringloom.

9.Thecablescannowbeconnectedtothemainwiring

loomofthemachine.Passthecablesdownthrough

thecutoutforthetowingpointandthoughtheholes

inthefrontchassistothecuttingunitmanifold

locatedundertheoperatorsplatform.

10.Locatethetwo4-pinconnectorsonthemainwiring

loomlocatedneartothecuttermanifold.

11.Removetheblankingcapsfromthelighting

connectorsonthemainwiringloom.

12.Connecttheconnectoronthemachinewiringloom

withGREEN/WHITEwiretotheidentiedL/H

lightassemblyconnector.(Figure13).

g018251

Figure13

1.Blue4.Black

2.Green/White5.Green

3.Red/White6.PM4connector

13.Securetheconnector,onthemachinewiringloom

withtheGREEN/REDwire,totheidentiedR/H

lightassemblyconnector(Figure14).

g018252

Figure14

1.Blue4.Black

2.Green/Red5.Green

3.Red/White6.PM4connector

InstallingtheControlPanel

Switches

Partsneededforthisprocedure:

1Instrumentpanelconnectorlead

1Switch,hazardwarning

1Switch,lights

1Switch,indicator

1Button,horn

1Decal,horn

10Cabletie

14Cabletie

Procedure

1.Removethesixscrewssecuringthecontrolpanel

tothecontrolpod.

2.Carefullyliftoffthepanelensuringthatthe

connectorstotheexistingswitchesarenotdisturbed.

3.Installtheinstrumentpanelconnectorleadintothe

controlarm.

4.Feedtheconnectorleadinstrumentpanelupthrough

theopeninginthebottomofthecontrolpod,so

thattheendwiththethreeconnectorsareinside

thecontrolpodandtheendwiththesinglelarge

connectorisfeeddownthecontrolarm.

5.Intherearfaceofthecontrolpod,justabovethe

keyswitch,areswitchblankpanels.

6.Removethetwoswitchblankpanelsandpassthe

connectorsandwiresforthehazardandlightswitch

thoughtheswitchhole(Figure15).TheHazard

andLightsconnectorsareontheshorterleads,the

hazardconnectorisredandthelightconnectoris

black.Theindicatorconnectorisblackandonthe

longerlead.

g018292

Figure15

1.Switchblank–lightswitch2.Switchblank–hazard

switch

7.Connectthelightandhazardswitchtothecorrect

connectorandpushtheswitchintothehole

(Figure16).

g018253

Figure16

1.Lightswitch2.Hazardswitch

8.Onthecontrolpanel,removetheroundblanking

plugandtherectangularblankingplugnexttoit

(Figure17).

G018336

Figure17

1.Roundblankingplug–horn

button

2.Rectangularblanking

plug-indicatorswitch

9.Installthehorndecallininguptheedgesofthe

roundandrectangularholes(Figure18).

G018335

Figure18

1.Hornbutton3.Directionindicatorswitch

2.Horndecal

10.Installthehornbuttonandthedirectionindicator

switchintothecontrolpanel(Figure18).Installthe

directionindicatorswitchwiththeGreen/Redwires

totheleftandtheGreen/Whitewirestotheright,as

showninFigure19.

G018338

Figure19

1.Green/Red2.Green/White

11.Connectthedirectionindicatorswitchtothe

connectorleadinstrumentpanel.Theindicator

connectorisblackandonthelongerlead.

12.Inthecontrolpaneltherewillbeapinkand

black/purplewirefortheHornbutton.Connectthe

pinkandblackwirestothehornswitch.

13.Workingundertheoperatorplatform,connectthe

connectorleadinstrumentpaneltothemultipin

connectoronthemachinemainelectricalwiring

loom.Thisislocatedinthechassisrailtotheright

ofthetransmissionpump.

14.Cabletieallcablesforthefrontlights,rearlightsand

thepressureswitchsothattheyaresecureandto

preventthemfrombecomingtrappedorchafed.

15.Reconnectthenegativebatterycable.

16.Testtheswitchesonthecontrolpaneltoensurethat

theyareoperatingcorrectly.

17.Retthecontrolpanelensuringthatnoconnectors

havebecomedetachedandthatnocablesarenipped.

18.Lowerandlatchtheenginecoverandoperators

platform.

InstallingtheReectors

Partsneededforthisprocedure:

2Reector

Procedure

Afxareectortoeachsideoftheenginecover.

Ensurethattheoutsideedgeofeachreectorisadhered

100mm(4inches)fromeachedgeoftheenginecover

(Figure20).Makesurethesurfaceiscleanbefore

mountingthereectors.

g018255

Figure20

1.100mm(4inches)2.Reector

InstallingtheSerialLabel

Partsneededforthisprocedure:

1Seriallabel

Procedure

Afxtheseriallabeladjacenttothemachineseriallabel.

Makesurethesurfaceiscleanbeforemountingtheserial

label.

Otros manuales para 02917

Tabla de contenidos

Otros manuales de Accesorios para cortadoras de césped de Toro

Toro

Toro GrandStand 133-1439 Manual de usuario

Toro

Toro 03698 Manual de usuario

Toro

Toro 144-1848 Manual de usuario

Toro

Toro 136-1830 Manual de usuario

Toro

Toro 137-6946 Manual de usuario

Toro

Toro 22202 Manual de usuario

Toro

Toro 130-0105 Manual de usuario

Toro

Toro 147-0520 Manual de usuario

Toro

Toro 110-2025 Manual de usuario

Toro

Toro 105-3180 Manual de usuario

Toro

Toro Wheel Horse 5xi Manual de usuario

Toro

Toro 78582 Manual de usuario

Toro

Toro Reelmaster 2000 Series Manual de usuario

Toro

Toro 22159 Manual de usuario

Toro

Toro CT Series Manual de usuario

Toro

Toro RECYCLER 59291 Manual de usuario

Toro

Toro 140-5800 Manual de usuario

Toro

Toro 23163 Manual de usuario

Toro

Toro 30832 Manual de usuario

Toro

Toro 117-0354 Manual de usuario

Toro

Toro 140-4310 Manual de usuario

Toro

Toro 04482-60001 Manual de usuario

Toro

Toro 30447 Manual de usuario

Toro

Toro 139-6650 Manual de usuario

Manuales populares de Accesorios para cortadoras de césped de otras marcas

Ariens

Ariens 891008 Manual de usuario

Rover

Rover 108 - 109 Manual de usuario

Snapper

Snapper 1690047 Manual de usuario

Scag Power Equipment

Scag Power Equipment GC-F4 Manual de usuario

RHINO

RHINO 800 Manual de usuario

Exmark

Exmark Quest 126-7506 Manual de usuario

Snapper

Snapper 1685167 Manual de usuario

Cub Cadet

Cub Cadet 19B70029100 Manual de usuario

Stihl

Stihl AMK 043.1 Manual de usuario

MTD

MTD 753-0873 Manual

Bush Hog

Bush Hog RG60 Manual de usuario

Land Pride

Land Pride RCF2760 Manual de usuario

Simplicity

Simplicity 211 Manual de usuario

Exmark

Exmark ULTRAVAC QUICK DUMP SYSTEM Manual de usuario

Excel

Excel Two Bag Catcher Manual de usuario

Textron

Textron Jacobsen Pro12 DFS Manual de usuario

Ryobi

Ryobi AC018130 Manual de usuario

Snapper

Snapper 4544 Guía de configuración