Molex CR1031E Manual de usuario

CR1031E Hand Crimp Tool for “Disk Drive” Terminals

Doc No. 11-01-0206 Release Date: 06-07-93 UNCONTROLLED

COPY Page 1 of 5

Revision: G Revision Date: 03-17-05

INSULATIO

CRIMP

BRUS

STRIP

LENGT

BELL MOUTH

COND.CRIMP

HEIGHT

BEND

DOWN

BEND UP

ROLLIN

CONDUCTOR

CRIMP

TWISTING

CUT-OFF

TAB

SEAM

HAND CRIMP TOOL

Operating Instruction and

Specification Sheet

Order No. 11-01-0206

(CR1031E)

FEATURES

Small handle spread which make this style tool ideally suited for end users

Ratchet with safety release that ensures consistent performance

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping

position

SCOPE

Terminal

Series No.

Wire Size

Insulation Diameter

Strip Length

AWG

mm²

In.

8980-3L

14 - 20

2.00-0.50

3.56 Max.

.140 Max.

4.75-5.54

.187-.218

8980-6L

14 - 20

2.00-0.50

3.56 Max.

.140 Max.

4.75-5.54

.187-.218

8980-6L1

18 - 22

0.80-0.35

1.52-2.30

.060-.090

4.75-5.54

.187-.218

8980-6L-LF

14 - 20

2.00-0.50

3.56 Max.

.140 Max.

4.75-5.54

.187-.218

8980-6L1-LF

18 - 22

0.80-0.35

1.52-2.30

.060-.090

4.75-5.54

.187-.218

DEFINITION OF TERMS

The above terminal drawing is a generic terminal representation. It is not an image of a

terminal listed in the scope.

CR1031E Hand Crimp Tool for “Disk Drive” Terminals

Doc No. 11-01-0206 Release Date: 06-07-93 UNCONTROLLED

COPY Page 2 of 5

Revision: G Revision Date: 03-17-05

CONDITIONS:

After crimping, the conductor profiles should measure the following (see notes on page 4).

Terminal

Series No.

Wire Size

Cond. Crimp

Height (Ref)

Punch Width (Ref)

Pull Force Min.

Profile

Cond.

AWG

mm2

In.

Lb.

8980-3L

2.00

1.47-1.52

.058-.060

2.32

.091

266.9

60.00

8980-3L

1.30

1.37-1.42

.054-.056

2.32

.091

133.4

30.00

8980-3L

0.80

1.30-1.35

.051-.053

2.32

.091

89.0

20.00

8980-3L

0.50

1.22-1.27

.048-.050

2.32

.091

71.2

16.00

8980-6L

2.00

1.47-1.52

.058-.060

2.32

.091

266.9

60.00

8980-6L

1.30

1.37-1.42

.054-.056

2.32

.091

133.4

30.00

8980-6L

0.80

1.30-1.35

.051-.053

2.32

.091

89.0

20.00

8980-6L

0.50

1.22-1.27

.048-.050

2.32

.091

71.2

16.00

8980-6L1

0.80

1.19-1.27

.047-.050

1.92

.076

89.0

20.00

8980-6L1

0.50

1.04-1.12

.041-.044

1.92

.076

71.2

16.00

8980-6L1

0.35

0.94-1.02

.037-.040

1.92

.076

44.5

10.00

8980-6L-LF

2.00

1.47-1.52

.058-.060

2.32

.091

266.9

60.00

8980-6L-LF

1.30

1.37-1.42

.054-.056

2.32

.091

133.4

30.00

8980-6L-LF

0.80

1.30-1.35

.051-.053

2.32

.091

89.0

20.00

8980-6L-LF

0.50

1.22-1.27

.048-.050

2.32

.091

71.2

16.00

8980-6L1-LF

0.80

1.19-1.27

.047-.050

1.92

.076

89.0

20.00

8980-6L1-LF

0.50

1.04-1.12

.041-.044

1.92

.076

71.2

16.00

8980-6L1-LF

0.35

0.94-1.02

.037-.040

1.92

.076

44.5

10.00

OPERATION

Open the tool by squeezing the handles together, at the end

of the closing stroke, the ratchet mechanism will release the

handles, and the hand tool will spring open.

Crimping Terminals

1. Lift the locator blade and place the terminal into the

correct die profile (A or B), release the locator blade.

Not all tools are equipped with a locator or locator blade.

2. Partially close the tool until the terminal is held in place,

(See Figure 2).

3. Place a wire into the terminal and up against the locator blade, (See Figure 3). On tools

without locators line the wire up with the conductor and insulation grips visually.

TERMINAL

PRE-STRIPPED

WIRE

Figure 1

CR1031E Hand Crimp Tool for “Disk Drive” Terminals

Doc No. 11-01-0206 Release Date: 06-07-93 UNCONTROLLED

COPY Page 3 of 5

Revision: G Revision Date: 03-17-05

4. Close the tool until the ratchet releases,

(See Figure 4).

5. Lift the locator blade or wire stop up.

6. Carefully remove the crimped terminal.

Maintenance

It is recommended that each operator of the tool be made aware of, and responsible for,

the following maintenance steps:

1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free

cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat

of high quality machine oil. Do not oil excessively.

4. When tool is not in use, keep the handles closed to prevent objects from becoming

lodged in the crimping dies, and store the tool in a clean, dry area.

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the

handles open or closed. The tool will open easily by lifting the ratchet release lever (See

Figure 4).

How To Adjust Tool Crimp Force (See Figure 4)

It may be necessary over the life of the tool to adjust tool-crimping force. Listed below are the

steps required to adjust the crimping force of the hand tool to obtain proper crimp conditions:

1. Remove the screw and washer. Located over the adjustment ring.

2. Lift the adjusting ring slightly, off of the locating pin.

3. Turn the adjusting ring in the desired direction (L= less force, T= more force) to increase or

decrease crimp pressure.

4. Press the adjusting wheel flat against the tool and engage the locking pin.

5. Replace the washer and screw.

6. Check the crimp specifications after tool crimp force is adjusted.

Figure 2

Figure 3

CR1031E Hand Crimp Tool for “Disk Drive” Terminals

Doc No. 11-01-0206 Release Date: 06-07-93 UNCONTROLLED

COPY Page 4 of 5

Revision: G Revision Date: 03-17-05

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best

quality materials. All vital components are long life tested. All tools are warranted to be free

of manufacturing defects for a period of 30 days. Should such a defect occur, we would

exchange the tool free of charge. This will not be applicable to altered, misused, or damaged

tools. This tool is designed for hand use only. Any clamping, fixturing, or use of handle

extensions voids this warranty.

Hand held crimping tools are intended for low volume, prototyping, or repair requirements

only.

CAUTION: Repetitive use of this tool should be avoided.

Notes:

1. This tool should only be used for the terminals and wire gauges specified on this sheet.

2. This tool is not adjustable for crimp height, however crimp force is adjustable (See

instructions above). Variations in tools, terminals, wire stranding and insulation types may

affect crimp height.

3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp

support for all insulation sizes.

4. Molex does not repair hand tools (see warranty above) The replacement parts listed are

the only parts available for repair. If the handles or crimp tooling is damaged or worn, a

new tool must be purchased.

5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is

measured with no influence from the insulation crimp. The insulation should be

stripped long (1/2 in.) so the insulation grips on the terminal do not grip the wire

insulation or the conductor. Refer to Molex Quality Crimping Handbook 63800-0029

for additional information on crimping and crimp testing.

6. Molex does not certify crimp hand tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals,

applicators and tooling.

CR1031E Hand Crimp Tool for “Disk Drive” Terminals

Doc No. 11-01-0206 Release Date: 06-07-93 UNCONTROLLED

COPY Page 5 of 5

Revision: G Revision Date: 03-17-05

M4 NUT

RATCHET

RELEASE

LEVER

ADJUSTMEN

RING

LOCATOR

BLADE

Figure 4

M4 X 18LG

BHCS

PARTS LIST

Item Number

Order Number

Description

Quantity

11-11-0386

Locator Assembly**

11-11-0324

Spring (Main)

11-11-0320

Spring (Ratchet)

** Not all tools are equipped with a locator or locator blade.

Molex Application Tooling Group

1150 E. Diehl Road

Naperville, IL, 60563

Tel: 630-969-4550

Fax: 630-505-0049

Visit our Web site at http://www.molex.com

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