Molex 63811-8700 Manual de usuario

Hand Crimp Tool for SL™ Crimp Terminals

Doc No. ATS-638118700 elease Date: 07-30-07 UNCONTROLLED COPY Page 1 of 8

evision: C evision Date: 03-29-12

HAND CRIMP

TOOL

Application Tooling

Specification Sheet Order No 63811-8700

FEATURES

 A full cycle ratcheting hand tool ensures complete crimps

 Ergonomic soft grip handles for comfortable crimping

 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

 ight and Left handed applications

 This tool is IPC/WHMA A-620 Class 2 compliant

 This tool is oHS compliant, however oHS compliant is not required

SCOPE

Products: SL™ Crimp Terminal, 22-24 and 32-36 AWG.

Terminal

Series No

Terminal Order No Wire Size 



Insulation Diameter

Strip Length

Loose Piece 



Reel AWG

mm² mm In mm In

50084 50084-8114

50084-8160

50084-8014

50084-8060

22-24

0.33-0.20

1.09-1.65 .043-.065 2.54-3.17

.100-.125

50084-8129

50084-8029

50088 50088-8114

50088-8160

50088-8014

50088-8060

22-24

0.33-0.20

1.09-1.65 .043-.065 2.54-3.17

.100-.125

50088-8128

50088-8028

70021

16-02-0114 40-08-0873 16-02-0081 16-02-0874

22-24

0.33-0.20

1.09-1.65 .043-.065 2.54-3.17

.100-.125

16-02-0115 70021-0114

16-02-0093 16-02-0107

16-02-0117 70021-0117

16-02-0116 70021-0081

16-02-0111 16-02-0113 16-02-0079 16-02-0092 32-36

0.03-0.01

0.43-0.64 .017-.025 2.54-3.17

.100-.125

16-02-0112 16-02-0080 16-02-0106

70058

16-02-0102 70058-0102

16-02-0086 70058-0086

22-24

0.33-0.20

1.09-1.65 .043-.065 2.54-3.17

.100-.125

16-02-0103 70058-0103

16-02-0087 70058-0087

16-02-0104 70058-0104

16-02-0088 70058-0088

16-02-0147 70058-4102

16-02-0131 70058-4086

16-02-0152 70058-5001

16-02-0099 16-02-0101 16-02-0074 16-02-0085

32-36

0.03-0.01

0.43-0.64 .017-.025 2.54-3.17

.100-.125

16-02-0100 70058-0099

16-02-0084 70058-0084

16-02-0144 70058-4099

16-02-0143 70058-4084

71851

16-02-1114 16-02-1125 16-02-1110 16-02-1124 22-24

0.33-0.20

1.09-1.65 .043-.065 2.54-3.17

.100-.125

16-02-1115 16-02-1111

16-02-1119 16-02-1123 16-02-1118 16-02-1122 32-36

0.03-0.01

0.43-0.64 .017-.025 2.54-3.17

.100-.125

16-02-1121 16-02-1120

Follow the Cut-Off Tab specifications on Applicator specification sheets

See Conditions on page 2

TYPE 4D

Hand Crimp Tool for SL™ Crimp Terminals

Doc No. ATS-638118700 elease Date: 07-30-07 UNCONTROLLED COPY Page 2 of 8

evision: C evision Date: 03-29-12

INSULATION

CRIMP

BRUSH

STRIP

LENGTH

BELL MOUTH

CRIMP HEIGHT

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR

CRIMP

TWISTING

DEFINITION OF TERMS

The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the

scope.

CONDITIONS:

After crimping, the conductor profiles should measure the following.

Terminal

Series No

Wire Size Conductor Crimp Insulation Crimp Pull Force

Minimum Profile

Height (Ref ) Width (Ref )

Height (Ref )

Width (Ref )

AWG

mm2

mm In mm In mm In mm In N Lb 22-24

32-36

50084

22 0.33 0.75-0.85

.030-.033

1.43 .056 1.70 .067 1.76 .069 39.2

8.82

24 0.20 0.75-0.85

.030-.033

1.43 .056 1.70 .067 1.76 .069 29.4

6.61

32 0.03 0.53-0.63

.021-.025

0.91 .036 0.95 .037 1.16 .046 4.4 1.00

34 0.02 0.53-0.63

.021-.025

0.91 .036 0.95 .037 1.16 .046 2.6 0.60

36 0.01 0.53-0.63

.021-.025

0.91 .036 0.95 .037 1.16 .046 1.8 0.40

50088

22 0.33 0.75-0.85

.030-.033

1.43 .056 1.70 .067 1.76 .069 39.2

8.82

24 0.20 0.75-0.85

.030-.033

1.43 .056 1.70 .067 1.76 .069 29.4

6.61

32 0.03 0.53-0.63

.021-.025

0.91 .036 0.95 .037 1.16 .046 4.4 1.00

34 0.02 0.53-0.63

.021-.025

0.91 .036 0.95 .037 1.16 .046 2.6 0.60

36 0.01 0.53-0.63

.021-.025

0.91 .036 0.95 .037 1.16 .046 1.8 0.40

70021

22 0.33 0.75-0.85

.030-.033

1.43 .056 1.70 .067 1.76 .069 39.2

8.82

24 0.20 0.75-0.85

.030-.033

1.43 .056 1.70 .067 1.76 .069 29.4

6.61

32 0.03 0.53-0.63

.021-.025

0.91 .036 0.95 .037 1.16 .046 4.4 1.00

34 0.02 0.53-0.63

.021-.025

0.91 .036 0.95 .037 1.16 .046 2.6 0.60

36 0.01 0.53-0.63

.021-.025

0.91 .036 0.95 .037 1.16 .046 1.8 0.40

70058

22 0.33 0.75-0.85

.030-.033

1.43 .056 1.70 .067 1.76 .069 39.2

8.82

24 0.20 0.75-0.85

.030-.033

1.43 .056 1.70 .067 1.76 .069 29.4

6.61

32 0.03 0.53-0.63

.021-.025

0.91 .036 0.95 .037 1.16 .046 4.4 1.00

34 0.02 0.53-0.63

.021-.025

0.91 .036 0.95 .037 1.16 .046 2.6 0.60

36 0.01 0.53-0.63

.021-.025

0.91 .036 0.95 .037 1.16 .046 1.8 0.40

71851

22 0.33 0.75-0.85

.030-.033

1.43 .056 1.70 .067 1.76 .069 39.2

8.82

24 0.20 0.75-0.85

.030-.033

1.43 .056 1.70 .067 1.76 .069 29.4

6.61

32 0.03 0.53-0.63

.021-.025

0.91 .036 0.95 .037 1.16 .046 4.4 1.00

34 0.02 0.53-0.63

.021-.025

0.91 .036 0.95 .037 1.16 .046 2.6 0.60

36 0.01 0.53-0.63

.021-.025

0.91 .036 0.95 .037 1.16 .046 1.8 0.40

 To Achieve IPC-A-620 Class 2 Crimps, the following over-all wire insulation diameter ranges are recommended:

1. Profile 22-24: 1.09-1.65mm (.043-.065 inch)

Profile 32-36: 0.50-0.64mm (.020-.025 inch)

Hand Crimp Tool for SL™ Crimp Terminals

Doc No. ATS-638118700 elease Date: 07-30-07 UNCONTROLLED COPY Page 3 of 8

evision: C evision Date: 03-29-12

RELEASE

LOCATOR

BUTTON

TERMINAL Figure 3

LOCATOR

PUSHED THRU

TOOLING TERMINAL

LOCATOR

BUTTON

PUSHED IN

• Tool Qualification Notes:

1. Pull Force should be measured with no influence from the insulation crimp.

2. The above specifications are guidelines to an optimum crimp.

CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can

occur to the tool or die.

Note:

A crimp height chart is provided with this manual as eference Only. Due to the wide range of wires, strands,

insulation diameters, and durometers available, actual crimp height measurements may very slightly. An

occasional, destructive, pull force test should be performed to check hand tool crimp. Pull Force value Must exceed

the Minimum pull force specifications listed.

OPERATION

Open the tool by squeezing the handles

together. At the end of the closing stroke,

the ratchet mechanism will release the

handles and the hand tool will spring open.

See Figure 1.

Crimping Terminals

1. Select the desired terminal listed in the

preceding charts.

2. Make sure the center of the locator is in

the down position. With the locator

attached, push the locator button on the

back of the hand tool to bring the locator

forward through the tooling. See Figure 2.

3. While holding the locator button in, load the terminal into the proper nest

opening in the locator based on the wire gauge or terminal type markings

on the hand tooling. See Figure 3.

4. elease the locator button, allowing the locator to return to the crimping

position.

5. Close the tool handle until the first ratchet position engages. See Figure 4.

6. Insert the properly stripped wire through the terminal and against the wire stop. See Figure 5.

7. Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed.

elease the handles to open the jaws.

PARTIALLY

CLOSE HANDLE

TOOLING

PARTIALLY

CLOSED

Figure 4

FIRST RATCHET

POSITION

OPEN

POSITION

SQUEEZE

HANDLES

TOGETHER

HANDLE WILL

SPRING OPEN

Figure 1

LOCATOR IN

DOWN POSTION

PUSH ON THE

LOCATOR BUTTON

Figure 2

Hand Crimp Tool for SL™ Crimp Terminals

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evision: C evision Date: 03-29-12

Figure 5

TERMINAL

WIRE

AGAINST THE

WIRE STOP

WIRE

WIRE STOP IS PART OF

THE LOCATOR

PRE-STRIPPED

WIRE

TERMINAL

Note: The tamper proof ratchet action will not release the tool until it has been fully closed.

8. emove the crimped terminal from the terminal

locator by pulling on the wire.

9. Visually inspect the crimped terminal for proper

crimp location.

10. On some large O.D. wires, it may not be possible

to insert the wire with the tool partially closed.

Those wires should be inserted with the hand tool

in the open position. Insert the wire above the

terminal in the punch and against the wire stop

then close the tool. See Figure 6.

Locator Replacement

See the parts list on the last page of this document

for the proper locator order number. Follow the

steps below to replace the locator.

1. Open the crimp hand tool.

2. Squeeze gently on the lower area shown in

Figure 7A with your thumb and index finger.

The lower tabs of the locator should disengage

from the hand tool.

3. Lift and pull away from the hand tool. The top

locator hooks should slip out of the top slots

easily. See Figure 7A.

4. To reinstall the new locator, make sure the

hand tool is in the open position.

5. Press the red insert down as far as it will go as

shown in Figure 7B.

6. Holding onto the lower part of the locator with

your thumb and index finger, insert the locators

top hooks (2) into the hand tool top slots.

7. otate the locator down and press the lower

tabs into the two bottom slots of the hand tool. To secure the locator into place, the lower tabs must snap into

place on the hand tool frame.

TERMINAL

Figure 6

WIRE

WIRE STOP

SQUEEZE

HERE

LOCATOR

Figure 7A

SQUEEZE

HERE

TOP HOOKS

TOP SLOTS OF

HANDTOOL

LOWER TABS

MAKE SURE

CENTER OF LOCATOR

IS IN THE

DOWN POSITION

Figure 7B

Hand Crimp Tool for SL™ Crimp Terminals

Doc No. ATS-638118700 elease Date: 07-30-07 UNCONTROLLED COPY Page 5 of 8

evision: C evision Date: 03-29-12

Figure 11

PUSH ON

HANDLE

JAWS OPEN

PULL OPEN

TOOLING TOOLING

M3 BHCS

Right or Left Hand Operation

This hand tool has an added feature that can be

converted from a right handed application to a left

handed application. It is necessary to reverse the tooling

if using the left handed application along with the locator.

Follow the steps below:

1. The locator must be removed before reversing the

tooling.

2. emove the M3 BHCS which is holding the upper

tooling.

3. Flip the upper tooling to the opposite side and

replace the M3 BHCS. Make sure the small

markings on the front and back of the hand tool

frame match up and are on the outside of the hand

tool frame. See Figure 11 and 12.

4. Do the same thing with the lower tooling and

tighten the M3 screws. Be sure the small markings

line up.

5. einstall the locator by following the Instructions in

the locator replacement section.

Maintenance

It is recommended that each operator of the tool be

made aware of, and responsible for, the following maintenance steps:

1. emove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine

oil. Do not oil excessively. The tool was engineered for durability but like any other equipment it needs

cleaning and lubrication for a maximum service life of trouble free crimping.

Light oil (such as 30 weight automotive oil) used at the oil points, every

5,000 crimps or 3 months, will significantly enhance the tool life.

4. Wipe excess oil from hand tool, particularly from crimping area. Oil

transferred from the crimping area onto certain terminations may affect the

electrical characteristics of an application.

5. When tool is not in use, keep the handles closed to prevent objects from

becoming lodged in the crimping dies, and store the tool in a clean, dry

area.

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, Do

Not force the handles open or closed. The tool will open easily by pressing up

on the ratchet release lever in the movable handle. See Figure 9.

LUBRICATION POINTS

(BOTH SIDES) LIGHT OIL

(EVERY 3 MONTHS OR

5,000 CRIMPS)

Figure 8

MATCH

UP MARKS

FRONT BACK

Figure 12

Hand Crimp Tool for SL™ Crimp Terminals

Doc No. ATS-638118700 elease Date: 07-30-07 UNCONTROLLED COPY Page 6 of 8

evision: C evision Date: 03-29-12

Figure 10

SQUEEZE

THE LINK IN

THE HANDLE

HOLD THE HAND

TOOL IN POSITION

SETTING

WHEEL

RATCHET

RELEASE LEVER

How to Adjust Tool Preload (See Figure 10)

This hand tool is factory preset to 25-45 LBS. preload. It may be necessary

over the life of the tool to adjust tool handle preload force. Listed below are the

steps required to adjust the crimping force of the hand tool to obtain proper

crimp conditions:

1. Hold the hand tool in the palm of your hand as shown in Figure 10. Using

the index finger squeeze the link towards the top of the hand tool frame.

This will release the preload adjustment wheel.

2. otate the setting wheel counter-clockwise (CCW) to increase handle force. The numbers will display higher.

To decrease handle force rotate the setting wheel clockwise (CW).

3. elease the link to lock the setting wheel in place.

4. Check the crimp specifications or conduct a pull test after tool handle preload force is adjusted.

Warranty

This tool is for electrical terminal crimping

purposes only. This tool is made of the

best quality materials. All vital components

are long life tested. All tools are warranted

to be free of manufacturing defects for a

period of 30 days. Should such a defect

occur, we will repair or exchange the tool

free of charge. This repair or exchange will

not be applicable to altered, misused, or

damaged tools. This tool is designed for

hand use only. Any clamping, fixturing, or

use of handle extensions voids this

warranty.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.

CAUTIONS:

1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for

production use. epetitive use of this tool should be avoided.

2. Insulated rubber handles are not protection against electrical shock.

3. Wear eye protection at all times.

4. Use only the Molex terminals specified for crimping with this tool.

RATCHET RELEASE

LEVER

Figure 9

Hand Crimp Tool for SL™ Crimp Terminals

Doc No. ATS-638118700 elease Date: 07-30-07 UNCONTROLLED COPY Page 7 of 8

evision: C evision Date: 03-29-12

Certification

Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify

hand tools.

% This tool is qualified to pull force only. To re-certify, crimp a terminal to a wire, which has been stripped

12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than

25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull

testing.

% If the tool does not meet minimum pull force values, handle preload should be increased and the pull test

rerun, (See How to Adjust Preload).

% When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and

replaced.

Hand Crimp Tool for SL™ Crimp Terminals

Doc No. ATS-638118700 elease Date: 07-30-07 UNCONTROLLED COPY Page 8 of 8

evision: C evision Date: 03-29-12

RATCHET

RELEASE LEVER

Figure 13

PARTS LIST

Item Number Order Number Description Quantity

EF 63811-8700 Hand Crimp Tool Figure 13

1 63811-8775 Locator Assembly 1

2 63810-0104 Spring, eturn 1

3 63810-0105 Spring, atchet 1

Visit our Web site at http://www.molex.com

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