Molex 64001-1000 Manual de usuario

RHT5758-CCHandCrimpTool

DocNo. 64001-1000 ReleaseDate:12-11-02 UNCONTROLLED COPY Page1of6

Revision:B RevisionDate:09-02-03

Hand Crimp Tool

Operating Instruction Sheet

And Specifications

Part No. 64001-1000

Eng. No. RHT 5758-CC

(Replaces 19285-0038)

FEATURES

§Afullcycleratchetinghandtoolensurescompletecrimps

§Longhandlesfor comfortablecrimpingwithreducedcrimpingforce

§Aprecisionuser-friendlyterminallocator wirestop holdsterminals inthepropercrimpingposition

§Singlecolor-codedcrimppocketeliminates thepossibilityofusing thewrongpocket

SCOPE

InsulKrimpFullyInsulatedQuick Disconnectand, Perma-SealFullyInsulatedQuickDisconnectConductorCrimponly14–16AWG.

Testing

Mechanical

Thetensiletest, orpulltest, isameansofevaluatingthemechanicalproperties ofthecrimped connections. Thefollowingcharts

showtheULspecificationsforvariouswiresizes. Thetensile strengthis shownin poundsand indicatesthe minimumacceptable

forcetobreakorseparatetheterminalfromtheconductor.

*UL–310–Quick Disconnects

Thefollowingisapartiallistoftheproductpartnumbersand theirspecificationsthatthistoolisdesignedtorun. Wewillbeadding

tothislistandan uptodatecopyisavailableonwww.molex.com.

Wire Size: 14 –16 AWG 2.00–1.30 mm²

Wire Strip Length Insul. Dia. Max.Terminal

No. Terminal

Eng No. (REF) In mm In mm

19003-0040 BB-2206 0.25 6.35 0.16 4.064

19003-0044 BB-2206VB 0.25 6.35 0.16 4.064

19003-0047 BB-2206X 0.25 6.35 0.26 6.604

19003-0050 BB-2207 0.25 6.35 0.26 6.604

19003-0053 BB-2207X 0.25 6.35 0.26 6.604

19003-0056 BB-2208 0.25 6.35 0.16 4.064

Wire Size: 14 –16 AWG 2.00–1.30 mm²

Wire Strip Length Insul. Dia. Max.

Terminal

In mm In mm

19003-0059 BB-2208X 0.25 6.35 0.26 6.604

19003-0062 BB-2215 0.25 6.35 0.16 4.064

19003-0063 BB-2216 0.25 6.35 0.16 4.064

19023-0056 190230056 00.16 4.064

19164-0047 SBB-2141 0.20 5.16 0.24 6.096

OPERATION

Openthetoolbyfirstclosingthejawssufficientlyfortheratchetmechanismtorelease.

Wire Size (AWG) *UL -310

16 30

14 50

RHT5758-CCHandCrimpTool

DocNo. 64001-1000 ReleaseDate:12-11-02 UNCONTROLLED COPY Page2of6

Revision:B RevisionDate:09-02-03

Note: Thetamperproofratchetactionwillnotreleasethetool

untilit hasbeen fullyclosed.

Note:Whenevercrimpingwithout thelocator,

makesuretheseamoftheterminalisoriented

upordowninthetoolifusingunbrazedproduct,

asthiswillprovidehigherpullforcevalues.

Crimping Terminals

1. Thereare2tablocatorbladessuppliedwiththetool. Oneisfor.187

and.250tabs;theotherisfor.205tabsand.110tabs. Makesurethe

properbladeisinstalledonthe topofthelocatorandtheotherisstored

onthebottomofthelocator.

2. Pushtheterminalontothetablocatorallthewaytothestopin the

color-codednest. The barrelofthe terminalshouldbe up(See

Figure 1).

3. Partiallyclosethetooltoholdtheterminalinplace(SeeFigure2).

4. Inserttheproperlystrippedwireintotheterminalbarrel(SeeFigure

2and3). Cyclethetool.

5. Removethecrimpandinspectforpropercrimp

location. MolexoffersaCrimpInspectionHandbook

forclosed barrel industrial product. See our website

orcontactyoursalesengineer.

WIRE

TERMINAL

Figure 2

LOCATOR

JAWS OPEN

TAB LOCATOR

Figure 1

TERMINAL

Figure 3

2ND TAB LOCATOR

WIRE

TERMINAL

BARREL

PUNCH

INSERT

CONDUCTOR

ANVIL

TERMINAL

LOCATOR

CONDUCTOR

PUNCH

ANVIL

INSERT

1ST TAB

LOCATOR

WIRE STOP BUILT

INTO TERMINAL

RHT5758-CCHandCrimpTool

DocNo. 64001-1000 ReleaseDate:12-11-02 UNCONTROLLED COPY Page3of6

Revision:B RevisionDate:09-02-03

Maintenance

Itisrecommendedthateachoperatorofthetool be

madeawareof,andresponsiblefor,thefollowing

maintenancesteps:

1. Removedust, moisture and other contaminants

withaclean brush,or soft,lint-freecloth.

2. Donotuseanyabrasivematerialsthatcould

damagethetool.

3. Makecertainallpin,pivotpoints andbearing

surfacesareprotectedwith athincoat ofhigh

qualitymachineoil. Donotoilexcessively.The

64001-1000(RHT-5758-CC)wasengineeredfor

durability,but likeanyfine pieceofequipment

itneedscleaningandlubricationforamaximum

servicelifeoftrouble-freecrimping. Alight oil,

suchas30weightautomotiveoilusedattheoil

pointsshowninFigure4,every5,000crimpsor

3monthswillsignificantlyenhance thetoollifeandensureastablecalibration.

4. Whentoolisnotinuse,keepthehandlesclosedtopreventobjectsfrombecoming lodgedinthecrimping dies,andstorethe tool

inaclean,dryarea.

Miscrimps or Jams

Shouldthistooleverbecomestuckorjammedinapartiallyclosedposition, Do Notforcethehandlesopen or closed.Thetoolwill

openeasilybypressing theratchetreleaselever (SeeFigure5).

How To Adjust Tool Preload (See Figure 5)

Overthelifeofthetool,itmaybenecessarytoadjusttoolhandlepreloadforce.Listedbelowarethestepsrequired toadjustthe

crimpingforceofthe handtooltoobtain propercrimpconditions:

1. Removethescrewandplasticcoverwasher.

Notethesettingwheelposition.

2. Liftthesettingwheel offtheaxle. Turnthe

eccentricaxlewithascrewdriver.

3. Turningtheeccentricaxlecounter-clockwise

willincrease handleforce.

4. Replacethesettingwheeltotheaxle,

aligningthenearestnotchinthesetting

wheeltothedowelpin.

5. Replacetheplastic coverwasher andscrew.

6. Checkthecrimp specificationsafter tool

crimpforceisadjusted.

Figure 4

LUBRICATION POINTS (BOTH SIDES)

LIGHT OIL (EVERY 3 MONTHS OR 5,000

CRIMPS)

Figure 5

PRELOAD

ADJUSTMENT

LOCKING SCREW

1.00

PRELOAD

TEST POINT

PRELOAD

TEST POINT

RATCHET

RELEASE LEVER

PUSH UP

RHT5758-CCHandCrimpTool

DocNo. 64001-1000 ReleaseDate:12-11-02 UNCONTROLLED COPY Page4of6

Revision:B RevisionDate:09-02-03

Tool Calibration

ACertificateofCalibration(seelastpage)wassuppliedwiththetool. To

recalibratethistool,pingaugemeasurementsshouldbetakenineach

conductornest and compared to this chart. The tool shouldbelubricated

priortorecalibrationto ensureconsistentmeasurements.Handle preloadis

factorysetto25-45LBS.SeeHowtoAdjustToolPreload(SeeFigure5)to

recalibrate.

Warranty

Thistoolisforelectricalterminalcrimpingpurposesonly. Thistoolismadeofthebestqualitymaterials.Allvitalcomponentsarelong-

lifetested. Alltoolsarewarrantedtobe freeofmanufacturingdefectsforaperiodof30days. Shouldsuchadefectoccur,wewill

repairorexchangethetool freeofcharge. Thisrepairorexchangewillnotbeapplicabletoaltered,misusedor damagedtools. This

toolisdesignedfor handuseonly. Anyclamping,fixturing,oruseofhandle extensionsvoidsthiswarranty.

Handheldcrimpingtoolsareintendedforlowvolume,prototyping orrepairrequirementsonly.

Wire Range “X” Dimension

Conductor Crimp

Nest

Color

Code AWG mm² Mean Go No Go

Crimp

Inspection

Marking

Blue 14-16 1.30-2.00 .094 .091 .098 o

PIN GAUGE IN

CONDUCTOR CRIMP

“ Confining ” Crimp

Caution:Repetitiveuseofthistoolshouldbeavoided.

RHT5758-CCHandCrimpTool

DocNo. 64001-1000 ReleaseDate:12-11-02 UNCONTROLLED COPY Page5of6

Revision:B RevisionDate:09-02-03

PARTS LIST

**Thefollowingpurchasedpartsare availablefromanIndustrialsupplycompanysuchasMSC(1-800-645-7270).

Item Order No Description Quantity

64001-1000 Hand Crimp Tool (Fig. 6)

64000

0076

RepairKit(Springs,PinsandE

Rings)

263810-0000 Handle 1

364001-0275 LocatorAssembly 1

464001-1070 ToolingKit 1

Tooling Kit Only

64001

1001

ConductorPunch

664001-1002 ConductorAnvil 1

764001-1012 InsertPunch 1

864001-1011 InsertAnvil 1

9N/A 4mm Dia. by 5.0mm Lg.Roll Pins 2**

Figure 6

M4 X 30LG

PAN HEAD SCREW

FOR SPRING

ACCESS SWING

OPEN COVER

SCREW AND PLASTIC

COVER FOR HANDTOOL

PRELOAD ADJUSTMENT

RATCHET

RELEASE LEVER

M4 X 12LG

PAN HEADSCREW

M4 LOCKNUT W/

HEX NYLON

M4 FLAT WASHER

REPAIR KIT. ALL PARTS REQUIRED FOR

REPAIR. (ONLY MAIN SPRING SHOWN)

(2)

RHT5758-CCHandCrimpTool

DocNo. 64001-1000 ReleaseDate:12-11-02 UNCONTROLLED COPY Page6of6

Revision:B RevisionDate:09-02-03

Certificate of Calibration

ToolOrderNumber __________________

ToolEng.Number ___________________

ToolRevision___________________

SerialNumber ___________________

DateofManufacture__________________

HandleLoad Rangeat1inchfromtheTips=______________

Actual=_____________

PinGaugeofConductorNest/NestsorSlugheightifthenestisthe“F”Crimpstyle.

RangeConductorNest#1=____________--Actual=______________

RangeConductorNest#2=____________--Actual=______________

RangeConductorNest#3=____________--Actual=______________

Technician______________

DateofCalibration______________

Calibrationshouldbedone every5,000cycles or3months.

Toolsshouldbelubricatedduringthisoperation.

Molex Application Tooling Group

1150E.DiehlRoad

Naperville,IL 60563

Tel:(630)969-4550

Fax (630) 505-0049

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