Molex 63811-5300 Manual de usuario

Hand Crimp Tool for MX150LTerminals

Doc No: ATS-638115300 Release Date: 02-28-06 UNCONTROLLED COPY Page 1 of5

Revision: B Revision Date:10-15-07

CONDUCTOR

BRUSH

STRIP LENGTH

SEAM

CONDUCTOR

CRIMP

CUT-OFF

TAB

BELL MOUTH BEND UP

TWISTING

ROLLING

BEND

DOWN

WIRE

ANGLE

HAND CRIMP TOOL

SPECIFICATION SHEET

Order No. 63811-5300

FEATURES

A full cycle ratcheting hand tool ensures complete crimps

Ergonomically designed softhandles

Precisely designed crimping profiles with simple contact positioning

Easy handling due to outstanding force ratio

SCOPE

Products:MX150L10-12 AWG

Terminal Order No. Wire Size Insulation Diameter Strip Length

Terminal Series No. Loose Piece

Reel AWG mm² mm In. mm In.

19431 19431-0016 19431-0001 10-12 5.26-3.31 3.90-4.85 .153-.191 5.50-6.20 .217-.244

19434 19434-0003 19434-0001 10-12 5.26-3.31 3.90-4.85 .153-.191 5.50-6.20 .217-.244

Customer to cut off terminal from reel: 0.50mm (.020”) maximum Cut-off Tab.

DEFINITION OF TERMS

TYPE 4C

Hand Crimp Tool for MX150LTerminals

Doc No: ATS-638115300 Release Date: 02-28-06 UNCONTROLLED COPY Page 2 of5

Revision: B Revision Date:10-15-07

HANDLE

OPEN

LOCK IN

UP RIGHT

POSITION

LOCATOR

CLOSED

Figure 1

TERMINAL

PUSH HERE TO

OPEN WIRE STOP Figure 2

WIRE IN TERMINAL

JAWS

PARTIALLY

CLOSED

WIRE AGAINST

WIRE STOP

CRIMP SPECIFICATION

Bell Mouth Bend up Bend down Twist Roll Conductor Brush WireAngle

Terminal Series No. mm In. Degree Degree mm In. Degree

19431 0.25-1.25 .010-.049 2 3 4 8 0.10-0.50 .004-.020

5°Max

19434 0.25-1.25 .010-.049 2 3 4 8 0.10-0.50 .004-.020

5°Max

Seam: Seam shall not be open and no wire allowed out of the crimping area.

CONDITIONS:

After crimping,the conductor profiles should measure the following (See notes on page 4).

Conductor Insulation

WireSize Crimp Height (Ref) Crimp Width (Ref) Crimp Height (Ref) Crimp Width (Ref) Pull Force

Minimum

Terminal

SeriesNo. AWG mm2mm In. mm In. mm In. mm In. N Lb.

10 5.26 2.45-2.55 .096-.100 3.70-3.90 .146-.154 5.00 Max .197 Max 5.10-5.30 .201-.209 356.0 80.0

19431 12 3.31 2.05-2.15 .081-.085 3.70-3.90 .146-.154 4.50 Max .177 Max 5.00-5.20 .197-.205 311.5 70.0

10 5.26 2.45-2.55 .096-.100 3.70-3.90 .146-.154 5.00 Max .197 Max 5.10-5.30 .201-.209 356.0 80.0

19434 12 3.31 2.05-2.15 .081-.085 3.70-3.90 .146-.154 4.50 Max .177 Max 5.00-5.20 .197-.205 311.5 70.0

OPERATION

CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects - damage can

occur to the tool or die.

Open the tool by squeezing the handles together, at the end ofthe closing stroke, the ratchet mechanism will

release the handles, and the hand tool will spring open.

Crimping Terminals

Swing the terminallocator against the crimp tool and turn the lock up to lock the locator. Terminals can be loaded

easily while the locator is against the crimp tooland locked. The spring-loaded locator needs to be in the up

position for terminals to load easily.

Hand Crimp Tool for MX150LTerminals

Doc No: ATS-638115300 Release Date: 02-28-06 UNCONTROLLED COPY Page 3 of5

Revision: B Revision Date:10-15-07

1. To raise the wire stop,press the tab on the wire stop as shown in Figure 1. Insert the proper terminal into the

nest opening and release the wire stop to lower it.

2. Insert the proper pre-striped wire over the terminal. Gently touch the wire stop with the end of the wire. See

Figure 2 and 3.

3. Compress the terminal by squeezing the tool handles untilthe ratchet mechanismcycle has been completed.

Release handles to open the jaws.

Note: The tamper proof ratchetaction will not release the tool until it has been fully closed.

4. Remove the crimp terminal from the terminal

locator by pressing the tab on the wire stop and

gently pulling on the wire.

5. Visually inspect the crimped terminal for proper

crimp location and crimp height.

Maintenance

Itis recommended that each operator ofthe tool be

made aware of,and responsible for, the following

maintenance steps:

1. Remove dust, moisture, and other contaminants

with a clean brush, or soft, lint free cloth.

2. Do not use any abrasive materials thatcould

damage the tool.

3. Make certain all pins;pivot points and bearing surfaces are protected with a thin coat of high quality

machine oil. Do notoil excessively.

4. When tool is not in use,keep the handles closed to preventobjects frombecoming lodged in the crimping

dies, and store the tool in a clean, dry area.

Miscrimps or Jams (See Figure 4)

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or

closed. The tool will open easily by rotating the small slotted screw marked with an arrow. See Figure 4.

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we would exchange the tool free of charge. This will not be applicable to

altered,misused, or damaged tools. This tool is designed for hand use only. Any clamping,fixturing, or use of

handle extensions voids this warranty.

Hand held crimping tools are intended for low volume,prototyping, or repair requirements only.

CAUTION: Repetitive use of this tool should be avoided.

LOCATOR ANVIL

TERMINAL

WIRE

PUNCH

WIRE AGAINST STOP

Figure 3

WIRE STOP

Hand Crimp Tool for MX150LTerminals

Doc No: ATS-638115300 Release Date: 02-28-06 UNCONTROLLED COPY Page 4 of5

Revision: B Revision Date:10-15-07

Notes:

1. This tool should only be used for the terminals and wire gauges specified on this sheet.

2. This tool is not adjustable. Variations in tools,terminals, wire stranding and insulation types may affectcrimp

height.A crimp height chart is provided with this manual as Reference Only.

3. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts

available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.

4. An occasional destructive pull force test should be performed to check hand tool crimp.Pullforce should be

used as the finalcriteria for an acceptable crimp.Pull force values Must exceed the Minimumpull force

specifications listed on pages 2 and 3. Refer to Molex Quality Crimping Handbook 63800-0029 for additional

information on crimping and crimp testing.

5. Molex does not certify crimp handtools.

6. This tool is very difficult todisassemble and reassemble. Customer repair is notrecommended.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and

tooling.

Hand Crimp Tool for MX150LTerminals

Doc No: ATS-638115300 Release Date: 02-28-06 UNCONTROLLED COPY Page 5 of5

Revision: B Revision Date:10-15-07

PARTS LIST

Item Number Order Number Description Quantity

1 63811-4773 Locator Basewith Lock 1

2 63811-5375 Locator 1

Americas Headquarters

Lisle,Illinois60532U.S.A.

1-800-78MOLEX

amerinfo@molex.com

Far East North Headquarters

Yamato, Kanagawa, Japan

81-462-65-2324

feninfo@molex.com

Far East South Headquarters

Jurong, Singapore

65-6-268-6868

fesinfo@molex.com

EuropeanHeadquarters

Munich, Germany

49-89-413092-0

eurinfo@molex.com

CorporateHeadquarters

2222 Wellington Ct.

Lisle, IL 60532 U.S.A.

630-969-4550

Fax: 630-969-1352

Visit our Web site at http://www.molex.com

Figure 4

RATCHET

RELEASE SCREW

M4 X 8mm

LONG BHCS

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