Molex 207129 Series Manual de usuario

Air Crimp Tool Head

Doc No. ATS-640056300 Release Date: 03-13-06 UNCONTROLLED COPY Pa e 1 of 7

Revision: C Revision Date: 11-19-12

Air Powered

Crimp Tool Head

Insulkrimp





Application Toolin

Specification Sheet Order No. 64005-6300

FEATURES

 Quick chan e tool head for the 19279-0001 (AT-200)

 Toolin kit is interchan eable with other kits in the 64001 and 64003 Series

 A precision user-friendly terminal locator wire stop holds terminals in the proper crimpin position for each of

the three nests

 3-nested tool eliminates the need for additional tools

 Pneumatic powered crimp tools help reduce fati ue and discomfort from repetitive manual crimpin

SCOPE

Products: InsulKrimp™ Pi yback Quick Disconnects Terminals 10–22 AWG. This tool head is intended for

use in the 19279-0001 (AT-200) either hand held or with optional bench adapter 19078-0307 (ATBA)

and foot switch.

Testin

Mechanical

The tensile test, or pull test, is a means of evaluatin the mechanical properties of the crimped connections.

The followin charts show the UL specifications for various wire sizes. The tensile stren th is shown in

pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor.

Wire Size (AWG)

*UL

310

*UL – 310 – Quick Disconnects

The followin is a partial list of the product part numbers and their specifications that this tool is desi ned to

run. We will be addin to this list and an up to date copy is available on www.molex.com.

Wire Size: 14

–

16 AWG 2.00

–

1.30mm²

Terminal No.

Terminal

En No. (REF)

Terminal No.

Mylar Tape

Wire Strip Len th

Insulation Diameter Maximum

In.

19013

0005

2318

19013

0006

.313

7.94

.16

4.19

19013

0007

2318X

19013

0008

.313

7.94

.165

4.19

19013

0029

2318

19013

0030

.313

7.94

.165

4.19

19013

0031

2318X

19013

0032

.313

7.94

.165

4.19

Air Crimp Tool Head

Doc No. ATS-640056300 Release Date: 03-13-06 UNCONTROLLED COPY Pa e 2 of 7

Revision: C Revision Date: 11-19-12

SHORTER

TAB LOCATOR

CONDUCTOR

ANVIL

TERMINAL

Fi ure 2

WIRE

TERMINAL

BARREL

TERMINAL TAB

WIRE

PUNCH INSERT

ANVIL INSERT

Fi ure 3

CONDUCTOR

PUNCH

LOCATOR

WIRE STOP BUILT

INTO TERMINAL

TAB LOCATOR

Wire Size: 18

–

22 AWG 0.80

–

0.35mm²

Terminal No.

Terminal En No. (REF)

Terminal No.

Mylar Tape

Wire Strip Len th

Insulation Diameter Maximum

In.

19013

0001

2317

19013

0002

.313

7.94

.140

3.56

19013

0003

2317X

19013

0004

.313

7.94

.140

3.56

19013

0025

2317

19013

0026

.313

7.94

.140

3.56

19013

0027

2317X

19013

002

.313

7.94

.140

3.56

OPERATION

Refer to the instruction manual for the 19279-0001 (AT-200) for

mountin this crimp tool head.

Crimpin Terminals

1. Push the terminal onto the tab locator all the way to the stop

in the proper color-coded nest. The male tab of the terminal

should be up. See Fi ure 1.

2. The hei ht of the locator may need to be adjusted when

chan in from one terminal size to another. To do this,

loosen the locator lock nut, (See Fi ure 3), and adjust hei ht

so the tab ali ns with the female locator tab. Ti hten the lock

nut.

3. Insert the wire into the terminal. Push the terminal and wire onto the tab locator all the way to the stop in

the proper color-coded nest. The barrel of the terminal should be up. See Fi ure 2.

4. In some cases, the overall size of the terminal prohibits it from bein loaded throu h the crimp dies and

into the locator. If so, the shorter tab locator, included with this tool, must be installed and then the

terminal can be loaded from the end or opposite side. Then the terminal can be crimped while holdin in

place with the wire. The shortened tab locator is stored underneath the locator. See fi ure 3.

MALE TAB

FACING UP

SAFETY

SHIELD

TAB LOCATOR

Fi ure 1

LOCATOR

JAWS

OPEN

Air Crimp Tool Head

Doc No. ATS-640056300 Release Date: 03-13-06 UNCONTROLLED COPY Pa e 3 of 7

Revision: C Revision Date: 11-19-12

CAUTION: Never operate this tool without the supplied safety shield in place. Never place fin ers in

the tool nests.

5. Push on the wire to assure it is still fully seated in the terminal. The wires end should butt a ainst the wire

stop stamped into each terminal. See Fi ure 2 and 3. Cycle the tool.

6. Remove the crimp and inspect for proper crimp location. Molex offers a Crimp Inspection Handbook for

closed barrel industrial product. See our website or contact your sales en ineer.

Note: Whenever crimpin without the locator, make sure the seam of the terminal is oriented up or down

in the tool if usin un-brazed product, as this will provide hi her pull force values.

7. If the insulation part of the crimp needs to be adjusted, first loosen the M4 screw on the bottom tool jaw,

then insert a 3/32 hex wrench (supplied) into the bottom of the lower die. See Fi ure 4. A clockwise

(CW) rotation decreases insulation crimp while a counter-clockwise (CCW) rotation increases insulation

crimp. After adjustin reti hten the M4 screw.

Maintenance

It is recommended that each operator of the tool be made aware of, and responsible for, the followin

maintenance steps:

1. Remove dust, moisture and other contaminants with a clean brush, or soft, lint-free cloth.

2. Do not use any abrasive materials that could dama e the tool.

3. Make certain all pins; pivot points and bearin

surfaces are protected with a thin coat of hi h

quality machine oil. Do not oil excessively. This

tool was en ineered for durability, but like any

fine piece of equipment it needs cleanin and

lubrication for a maximum service life of trouble-

free crimpin . Use a li ht oil such as 30 wei ht

automotive oil at the oil points shown in Fi ure

4, every 5,000 crimps or monthly will

si nificantly enhance the tool life and ensure a

stable calibration.

4. When tool is not in use store the tool in a clean,

dry area.

LUBRICATION POINTS

(BOTH SIDES)

LIGHT OIL (EVERY MONTH

OR 5,000 CRIMPS)

LOOSEN

M4 SCREW

Fi ure 4

3/32” HEX

WRENCH

Air Crimp Tool Head

Doc No. ATS-640056300 Release Date: 03-13-06 UNCONTROLLED COPY Pa e 4 of 7

Revision: C Revision Date: 11-19-12

Tool Calibration

A Certificate of Calibration (see last pa e) was supplied with the tool. To

recalibrate this tool, pin au e measurements should be taken in each

conductor nest and compared to this chart. The tool should be lubricated

prior to recalibration to ensure consistent measurements.

Nest Color Code

Wire Ran e

“X” Dimension

Conductor Crimp

Crimp InspectionMarkin

AWG

mm²

Mean

No Go

Red

0.35

0.80

.072

.068

.076

N/A

Blue

1.30

2.00

.090

.086

.094

N/A

Yellow

3.30

5.00

.134

.130

.138

N/A

CAUTION: Repetitive use of this tool should be avoided.

Warranty

This tool is for electrical terminal crimpin purposes only. This tool is made of the best quality materials. All

vital components are lon -life tested. All tools are warranted to be free of manufacturin defects for a period

of 30 days. Should such a defect occur, we will repair or exchan e the tool free of char e. This repair or

exchan e will not be applicable to altered, misused or dama ed tools. This tool is desi ned for hand use

only. Any clampin , fixturin , or use of handle extensions voids this warranty.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and toolin .

PIN GAUGE IN

CONDUCTOR CRIMP

“Confinin ” Crimp

Air Crimp Tool Head

Doc No. ATS-640056300 Release Date: 03-13-06 UNCONTROLLED COPY Pa e 5 of 7

Revision: C Revision Date: 11-19-12

Fi ure 5

M4 LOCKNUT W/HEX

NYLON INSERT

M4 FLAT WASHER

(2)

PARTS LIST

Item

Order

Description

Quantity

64005

6300

Crimp Tool Head

ure

64005

0000

Basic Air Tool Head

64001

6275

Locator Assembly

64001

6370

Toolin Kit

Toolin Kit Only

64001

6301

Conductor Punch

64001

6302

Conductor Anvil

64001

0312

Insert Punch

64001

0311

Insert Anvil

N/A

4mm Dia

meter

by 5.0mm L

Roll Pins

2**

vailable from an Industrial supply company such as (MSC 1

800

645

7270).

Air Crimp Tool Head

Doc No. ATS-640056300 Release Date: 03-13-06 UNCONTROLLED COPY Pa e 6 of 7

Revision: C Revision Date: 11-19-12

Fi ure 6

(4)

(2)

(4)

(2)

Parts List (Continued)

Item

Order No.

Description

Quantity

64005

0000

Basic Air Tool Head

Fi ure 6

64005

0103

Nose Guard

64000

0077

Repair Kit (Sprin s, Rods Pivots ,Rin s, and Washers)

N/A

M4 by 12 Lon Freedrive Pan Head Screw

1**

N/A

M4 by 30 Lon Freedrive Pan Head Screw

1**

N/A

/16” by 3/8” Lon Dowel Pin

1**

** Available from an industrial supply company such as MSC (1

800

645

7270).

Air Crimp Tool Head

Doc No. ATS-640056300 Release Date: 03-13-06 UNCONTROLLED COPY Pa e 7 of 7

Revision: C Revision Date: 11-19-12

Air Powered

Crimp Tool Head

Insulkrimp





Certificate of Calibration

Order No. 64005-6300

Tool Order Number __________________

Tool En . Number___________________

Tool Revision______________________

Serial Number_____________________

Date of Manufacture

Pin Gau e of Conductor Nest/Nests or Slu hei ht if the nest is the “F” Crimp style.

Ran e Conductor Nest # 1 = ____________- Actual = ____________-

Ran e Conductor Nest # 2 = ____________- Actual = ____________-

Ran e Conductor Nest # 3 = ____________- Actual = ____________-

Technician _______________________-

Date of Calibration __________________-

Calibration should be done every 5,000 cycles or 3 months.

Tools should be lubricated durin this operation.

Visit our Web site at http://www.molex.com

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