Molex 207129 Series Manual de usuario

AT5757-CC Air Crimp Tool Head

Doc. No. ATS-640050700 Release Date: 12-11-02 UNCONTROLLED COPY age 1 of 6

Revision: C Revision Date: 01-24-11

FEATURES

 Quick change tool head for the 19279-0001 (AT-200)

 Tooling kit is interchangeable with other kits in the 64001 and 64003 Series

 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

 neumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping

 Single color-coded crimp pocket eliminates the possibility of using the wrong pocket

SCOPE

roducts: Insulkrimp Male and Female Fully Insulated Quick Disconnect, erma-Seal Female Quick

Disconnect 18–22 AWG Conductor Crimp only. This tool head is intended for use in the 19279-0001 (AT-200)

either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch.

Testing

Mechanical

The tensile test, or pull test, is a means of evaluating the mechanical

properties of the crimped connections. The following charts show the UL

specifications for various wire sizes. The tensile strength is shown in pounds

and indicates the minimum acceptable force to break or separate the terminal

from the conductor.

*UL – 310 – Quick Disconnects

The following is a partial list of the product part numbers and their specifications that this tool is designed to run.

We will be adding to this list and an up to date copy is available on www.molex.com.

Wire Size: 1

–

22 AWG 0. 0

–

0.35 mm²

Terminal

No.

Terminal

Eng. No. (REF)

Wire Strip

Length

Insul

ation

Diameter Max.

In.

19003

0001

2201

0.234

5.953

0.135

3.429

19003

0005

2201VN

0.234

5.953

0.135

3.429

19003

0008

2201X

0.234

5.953

0.230

5.842

19003

0011

2202

0.234

5.953

0.135

3.429

19003

0014

2202X

0.234

5.953

0.230

5.842

19003

0017

2203

0.234

953

0.135

3.429

19003

0021

2203X

0.234

5.953

0.230

5.842

19003

0024

2204

0.234

5.953

0.135

3.429

19003

0027

2204X

0.234

5.953

0.230

5.842

Wire Size: 1

–

22 AWG 0. 0

–

0.35 mm²

Terminal

No.

Terminal

Eng. No. (REF)

Wire Strip

Length

Insul

ation

Diameter Max.

In.

19003

0030

2205

0.234

5.953

0.135

3.429

19003

0033

2205X

0.234

5.953

0.230

5.842

19003

0036

0.234

5.953

0.135

3.429

19003

0038

2214

0.234

5.953

0.135

3.429

19023

0053

2207X

0.250

6.350

0.260

6.604

19164

0012

SAA

2140

0.203

5.159

19276

0002

2201

LIF

0.234

5.953

0.135

3.429

Air Powered

Crimp Tool Head

Insulkrimp





Application Tooling

Specification Sheet

Order No. 64005

0700

Engineering No. AT 5757-CC

Wire Size (AWG)

*UL

310

AT5757-CC Air Crimp Tool Head

Doc. No. ATS-640050700 Release Date: 12-11-02 UNCONTROLLED COPY age 2 of 6

Revision: C Revision Date: 01-24-11

OPERATION

Refer to the instruction manual for the 19279-0001 (AT-200)

for mounting this crimp tool head.

Crimping Terminals

1. There are 3 Tab Locator Blades supplied with the tool.

One is for .187 and .250 Tabs; one is for .205 Tabs and

.110 Tabs and a third is for LIF connectors. Make sure the

proper blade is installed on the top of the locator and the

other is stored on the bottom of the locator.

2. Insert the wire into the terminal. ush the terminal and

wire onto the tab locator all the way to the stop in the color-

coded nest. The barrel of the terminal should be up. See

Figure 1.

3. ush on the wire to assure it is still fully seated in the terminal. The wires end should butt against the wire

stop stamped into each terminal. See Figure 2 and 3. Cycle the tool.

Caution: Never operate this tool without the supplied safety shield in place. Never place fingers in the tool nests.

4. Remove the crimp and inspect for proper crimp location. Molex offers a Crimp Inspection Handbook for closed

barrel industrial product. See our website or contact your sales engineer.

5. If the insulation part of the crimp needs to be adjusted, first loosen the M4 screw on the bottom tool jaw and

insert a 3/32 hex wrench (supplied) into the bottom of the lower die. See Figure 4. A clockwise (CW) rotation

decreases insulation crimp while a counter-clockwise (CCW) rotation increases insulation crimp. After adjusting

retighten the M4 screw.

Note: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in the tool

if using unbrazed product, as this will provide higher pull force values.

TERMINAL

SAFETY

SHIELD

TAB LOCATOR

Figure 1

LOCATOR

JAWS

OPEN

WIRE

TERMINAL

Figure 2

TERMINAL

BARREL

TERMINAL

and 3

TAB

LOCATOR

WIRE

CONDUCTOR

PUNCH

INSERT

ANVIL

Figure 3

INSERT

PUNCH

CONDUCTOR

ANVIL

TAB

LOCATOR

WIRE STOP BUILT

INTO TERMINAL

AT5757-CC Air Crimp Tool Head

Doc. No. ATS-640050700 Release Date: 12-11-02 UNCONTROLLED COPY age 3 of 6

Revision: C Revision Date: 01-24-11

Maintenance

It is recommended that each operator of the tool be made

aware of, and responsible for, the following maintenance

steps:

1. Remove dust, moisture and other contaminants with a

clean brush, or soft, lint-free cloth.

2. Do not use any abrasive materials that could damage

the tool.

3. Make certain all pins, pivot points and bearing surfaces

are protected with a thin coat of high quality machine oil. Do not oil excessively. This tool was engineered for

durability, but like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of

trouble-free crimping. Use a light oil, such as 30 weight automotive oil used at the oil points shown in Figure 4,

every 5,000 crimps or monthly will significantly enhance the tool life and ensure a stable calibration.

4. When tool is not in use store the tool in a clean, dry area.

Tool Calibration

A Certificate of Calibration (see last page) was supplied with the tool.

To recalibrate this tool, pin gauge measurements should be taken in

each conductor nest and compared to this chart. The tool should be

lubricated prior to recalibration to ensure consistent measurements.

Nest Color Code

Wire Range

“X” Dimension

Conductor C

rimp

Crimp Inspection Marking

AWG

mm²

Mean

No Go

Red

0.35

0.80

.080

.076

.088

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All

vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of

30 days. Should such a defect occur, we would repair or exchange the tool free of charge. This repair or

exchange will not be applicable to altered, misused or damaged tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.

LUBRICATION POINTS

(BOTH SIDES)

LIGHT OIL (EVERY MONTH

OR 5,000 CRIMPS)

Figure 4

3/32” HEX

WRENCH

PIN GAUGE IN

CONDUCTOR CRIMP

“Confining” Crimp

AT5757-CC Air Crimp Tool Head

Doc. No. ATS-640050700 Release Date: 12-11-02 UNCONTROLLED COPY age 4 of 6

Revision: C Revision Date: 01-24-11

PARTS LIST

Item

Order No

Description

Quantity

64005

0700

Crimp Tool Head

Fig

ure

64005

0000

Basic Air Tool Head

64001

Locator Assembly

64001

0770

Tooling Kit

Tooling Kit Only

64001

0702

Conductor unch

64001

0701

Conductor Anvil

64001

0712

Insert unch

64001

0711

Insert Anvil

N/A

4mm Dia

meter

by 5.0mm L

Roll ins

2**

vailable from an

Industrial supply company such as (MSC (1

800

645

7270).

Figure 5

M4 LOCKNUT W/

HEX NYLON INSERT

M4 FLAT WASHER

(2)

AT5757-CC Air Crimp Tool Head

Doc. No. ATS-640050700 Release Date: 12-11-02 UNCONTROLLED COPY age 5 of 6

Revision: C Revision Date: 01-24-11

Parts List (Continued)

Item

Order No.

Description

Quantity

64005

0000

Basic Air Tool Head

Fig

ure

64005

0103

Nose Guard

64000

0077

Repair Kit (Springs, R

ods ivots ,Rings, and Washers)

N/A

M4 by 12

ong

. Freedrive an Head Screw

1**

N/A

M4 by 30

ong

Freedrive an Head Screw

1**

N/A

3/16” by 3/8” Long Dowel in

1**

vailable from an Industrial supply company such as MSC (1

800

645

7270).

Figure 6

(4)

(

(4)

(2)

AT5757-CC Air Crimp Tool Head

Doc. No. ATS-640050700 Release Date: 12-11-02 UNCONTROLLED COPY age 6 of 6

Revision: C Revision Date: 01-24-11

Tool Order Number __________________

Tool Eng. Number___________________

Tool Revision______________________

Serial Number_____________________

Date of Manufacture

in Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style.

Range Conductor Nest # 1 = ____________- Actual = ____________

Technician _______________________

Date of Calibration __________________

Calibration should be done every 5,000 cycles or 3 months.

Tools should be lubricated during this operation.

Visit our Web site at http://www.molex.com

Air Powered

Crimp Tool Head

Insulkrimp





Certificate of Calibration Order No. 64005-0700

Engineering No. AT 5757-CC

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