Molex 63811-1500 Manual de usuario

Hand Crimp Tool for Mini-Fit Sr. ™ Crimp Terminals

Doc No: ATS-638111500 Release Date: 08-13-01 UNCONTROLLED COPY Page 1 of 4

Revision: F Revision Date: 04-23-08

INSULATION

GRIP AREA

BELL MOUTH

WIRE

INSULATION

CONTACT GAP

0.00mm - 0.05mm

SEAM

INSULATION GAP

0.00mm ±

±±

±1.00 Max.

3.75mm ±

±±

±.20 3.75mm

±±

.20

CONTAC

T GAP

1.00mm ±

±±

±.20

HAND CRIMP TOOL

SPECIFICATION SHEET

Order No. 63811-1500

FEATURES

%A full cycle ratcheting hand tool ensures complete crimps

%Ergonomically designed soft handles

%Precisely designed crimping profiles with simple contact positioning

%Easy handling due to outstanding force ratio

SCOPE

Products: 10.00 mm (.394”) Pitch Mini-Fit Sr. ™ Crimp Terminals, 8 AWG.

Terminal Order No. Wire Size

●

Insulation Diameter

Strip LengthTerminal

Series No.

Loose Piece



Reel AWG

mm²

mm In. mm In.

42815-0030

42815-0031

42815 42815-0032

42815-0038

8 8.50 5.00-6.75 .197-.266 9.00-10.00

.354-.394

42817-0030

42817-0031

42817-0032

42817-0038

42817-0130

42817-0131

42817

42817-0132

8 8.50 5.00-6.75 .197-.266 9.00-10.00

.354-.394



Customer to cut off terminal from reel: 0.5mm (.020”) maximum Cut-off Tab.

●

On Mini-Fit Sr. ™ 8 AWG applications the insulation is stripped in both the conductor and insulation grips.

DEFINITION OF TERMS

The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in

the scope.

TYPE 4B

Hand Crimp Tool for Mini-Fit Sr. ™ Crimp Terminals

Doc No: ATS-638111500 Release Date: 08-13-01 UNCONTROLLED COPY Page 2 of 4

Revision: F Revision Date: 04-23-08

CONDITIONS:

After crimping, the crimp profiles should measure the following (see notes on page 3).

Conductor Crimp Insulation Crimp

Wire Size Height (Ref) Width (Ref) Width (Ref)

Pull Force

Minimum Profile

Terminal

Series No. AWG

2mm In. mm In. mm In. N Lb. 8

42815 8 8.50 3.20-3.30 .126-.130 3.90 .154 N/A N/A 400.0 90.00 X

42817 8 8.50 3.20-3.30 .126-.130 3.90 .154 N/A N/A 400.0 90.00 X

OPERATION

Open the tool by squeezing the handles together, at the end

of the closing stroke, the ratchet mechanism will release the

handles, and the hand tool will spring open.

Crimping Terminals

1. Place the terminal into the correct die profile (8) until the

terminal stopped by the locator.

2. Partially close the tool until the terminal is held in place.

3. Place a pre-striped wire into the terminal and align the

wire with the conductor and insulation grips visually. See

Figure 1.

4. Close the tool until the ratchet releases.

5. Carefully remove the crimped terminal.

Note: The tamper proof ratchet action will not release the tool until it has been fully closed.

Maintenance

It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance

steps:

1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine oil.

Do not oil excessively. The tool was engineered for durability but like any other equipment it needs cleaning and

lubrication for a maximum service life of trouble free crimping. Light oil (such as 30 weight automotive oil) used

at the oil points, every 5,000 crimps or 3 months, will significantly enhance the tool life.

4. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto

certain terminations may affect the electrical characteristics of an application.

5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,

and store the tool in a clean, dry area.

Figure 1

CONDUCTOR

GRIPS

WIRE

LOCATOR

TERMINAL

Hand Crimp Tool for Mini-Fit Sr. ™ Crimp Terminals

Doc No: ATS-638111500 Release Date: 08-13-01 UNCONTROLLED COPY Page 3 of 4

Revision: F Revision Date: 04-23-08

Miscrimps or Jams (See Figure 3)

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or

closed. The tool will open easily by rotating the slotted screw on the locator (back) side of the hand tool. See

Figure 3.

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will

not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping,

fixturing, or use of handle extensions voids this warranty.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.

CAUTIONS:

1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for

production use. Repetitive use of this tool should be avoided.

2. Insulated rubber handles are not protection against electrical shock.

3. Wear eye protection at all times.

4. Use only the Molex terminals specified for crimping with this tool.

Notes:

1. This tool should only be used for the terminals and wire gauges specified on this sheet.

2. This tool is not adjustable. Variations in tools, terminals, wire stranding, and insulation types may affect crimp

height.

3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all

insulation sizes.

4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts

available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.

5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no

influence from the insulation crimp. Refer to Molex Quality Crimping Handbook 63800-0029 for additional

information on crimping and crimp testing.

6. Molex does not certify crimp hand tools.

7. Hand held crimping tools are intended for low volume, prototyping, or repair requirements only.

CAUTION: Repetitive use of this tool should be avoided.

Hand Crimp Tool for Mini-Fit Sr. ™ Crimp Terminals

Doc No: ATS-638111500 Release Date: 08-13-01 UNCONTROLLED COPY Page 4 of 4

Revision: F Revision Date: 04-23-08

RATCHET

RELEASE SCREW

M2.5 WASHER

Figure 3

M2.5 X 4mm

LONG BHCS

PARTS LIST

Item Number Order Number Description Quantity

1 63811-1575 Locator 1

Americas Headquarters

Lisle, Illinois 60532 U.S.A.

1-800-78MOLEX

[email protected]

Far East North Headquarters

Yamato, Kanagawa, Japan

81-462-65-2324

[email protected]

Far East South Headquarters

Jurong, Singapore

65-6-268-6868

[email protected]

European Headquarters

Munich, Germany

49-89-413092-0

[email protected]

Corporate Headquarters

2222 Wellington Ct.

Lisle, IL 60532 U.S.A.

630-969-4550

Fax: 630-969-1352

Visit our Web site at http://www.molex.com

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