Molex 207129 Series Manual de usuario

RHT 1751 Hand Crimp Tool

Doc No: ATS-640031100 Release Date: 08-27-04 UNCONTROLLED COPY Page 1 of 7

Revision: D Revision Date: 02-09-15

Hand Crimp Tool

Krimptite 

Application Tooling

Specification Sheet

Order No. 64003-1100

Eng. No. RHT 1751

FEATURES

A full cycle ratcheting hand tool ensures complete crimps

Long handles for comfortable crimping with reduced crimping force

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

2-nested tool eliminates the need for additional tools

SCOPE

Products: KrimptiteFemale Non-Insulated Quick Disconnects, Piggybacks and Bullet Receptacles 14–22 AWG.

Testing

Mechanical

The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections. The

following chart shows the UL specifications for various wire sizes. The tensile strength is shown in pounds and

indicates the minimum acceptable force to break or separate the terminal from the conductor.

Wire Size (AWG)

*UL - 310

*UL –310 –Quick Disconnects

The following is a partial list of the product part numbers and their specifications that this tool is designed to run.

We will be adding to this list and an up to date copy is available on www.molex.com.

Wire Size: 18 –22 AWG 0.80 –0.35 mm²

Terminal No.

Terminal

Eng No. (REF)

LOCATOR

Wire Strip Length

Insulation Diameter Maximum

In.

19016-0001

AA-1131

TAB (64007-1175)

0.25

6.35

N/A

19016-0003

AA-1134

TAB (64007-1175)

0.25

6.35

N/A

19016-0005

AA-1137

TAB (64007-1175)

0.25

6.35

N/A

19016-0006

AA-1137-032

TAB (64007-1175)

0.25

6.35

N/A

19016-0009

AA-1140

TAB (64007-1175)

0.25

6.35

N/A

19016-0110

AA-1190

TAB (64007-1175)

0.25

6.35

N/A

19037-0002

AA-1121

LOOP (64003-1275)

0.25

6.35

N/A

19037-0010

AAZ-1125

LOOP (64003-1275)

0.25

6.35

N/A

19037-0011

AAZ-1126

LOOP (64003-1275)

0.25

6.35

N/A

19037-0015

AA-1120

LOOP (64003-1275)

0.25

6.35

N/A

19273-0007

AA-1140-LIF

TAB (64007-1175)

0.25

6.35

N/A

19010-0027

AA-1301

TAB (64007-1175)

0.25

6.35

N/A

RHT 1751 Hand Crimp Tool

Doc No: ATS-640031100 Release Date: 08-27-04 UNCONTROLLED COPY Page 2 of 7

Revision: D Revision Date: 02-09-15

WIRE

TERMINAL

Figure 2

Figure 3

2ND AND 3rd TAB

LOCATOR

WIRE

TERMINAL

BARREL

CONDUCTOR

ANVIL

TERMINAL

LOCATOR

CONDUCTOR

PUNCH

1ST TAB

LOCATOR

WIRE STOP BUILT

INTO TERMINAL

Wire Size: 14 –16 AWG 2.00 –1.30 mm²

Terminal No.

Terminal

Eng No. (REF)

LOCATOR

Wire Strip Length

Insulation Diameter Maximum

In.

19037-0004

BB-1122

LOOP (64003-1275)

0.25

6.35

N/A

19037-0006

BB-1123

LOOP (64003-1275)

0.25

6.35

N/A

19016-0035

BB-1132

TAB (64007-1175)

0.25

6.35

N/A

19016-0037

BB-1135

TAB (64007-1175)

0.25

6.35

N/A

19016-0039

BB-1138

TAB (64007-1175)

0.25

6.35

N/A

19016-0040

BB-1138-032

TAB (64007-1175)

0.25

6.35

N/A

19016-0045

BB-1191

TAB (64007-1175)

0.25

6.35

N/A

19016-0046

BB-1191-032

TAB (64007-1175)

0.25

6.35

N/A

19016-0111

BB-1141

TAB (64007-1175)

0.25

6.35

N/A

19203-0373

TAB (64007-1175)

0.205

5.20

N/A

19203-0390

TAB (64007-1175)

0.205

5.20

N/A

19273-0008

BB-1141-LIF

TAB (64007-1175)

0.25

6.35

N/A

19010-0028

BB-1302

TAB (64007-1175)

0.25

6.35

N/A

OPERATION

Open the tool by first closing the jaws sufficiently for the ratchet

mechanism to release.

Crimping Female Quick Disconnects Terminals

1. There are 3 tab locator blades supplied with the tool. One is for

.187 and .250 tabs; another is for .205 tabs and .110 Tabs and

another for LIF terminals. Make sure the proper blade is installed

on the top of the locator and the others are stored on the bottom of

the locator. For proper orientation of the locator blade see Figure 1.

2. Push the terminal onto the tab locator all the way to the stop in the

proper color-coded nest. The barrel of the terminal should be up

3. Partially close the tool to hold the terminal in place. See Figure 2.

4. Insert the properly stripped wire into the terminal barrel. See Figure 2 and 3. The wires end should butt against

the wire stop stamped into each terminal. Cycle the tool.

Crimping Piggyback Quick Disconnect Terminals

Follow the procedure described above but the terminal

must be loaded with the male tab up and the barrel down.

LOCATOR

JAWS OPEN

TAB LOCATOR

(64007-1175)

Figure 1

TERMINAL

RHT 1751 Hand Crimp Tool

Doc No: ATS-640031100 Release Date: 08-27-04 UNCONTROLLED COPY Page 3 of 7

Revision: D Revision Date: 02-09-15

PUSH TO LOAD/

REMOVE TERMINAL

Figure 4

TERMINAL

JAWS

OPEN

LOOP

LOCATOR

(64003-1275)

Figure 5

CONDUCTOR

ANVIL

TERMINAL WITH WIRE

STOP BUILT IN

LOCATOR

BLADE

CONDUCTOR

PUNCH

TERMINAL

BARREL

WIRE

Note: The tamper proof ratchet action will not release the tool until it has been fully closed.

1. Remove the crimp and inspect for proper crimp location. Molex offers a Crimp Inspection Handbook for

closed barrel industrial product. See our website or contact your Sales Engineer.

Note: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in

the tool if using unbrazed product, as this will provide higher pull force values.

Crimping Bullet Terminals

1. Adjust the locator up or down until the bullet terminal being crimped sits flat and straight into the tool.

2. Push up on the locator blade and insert the terminal in the proper nest with the barrel up and against the

locator blade. Release the locator blade to hold the terminal in position. See Figure 4. Locator may be

raised or lowered so terminal sits flat and straight in the tool.

3. Partially close the tool to hold the terminal in place.

4. Insert the properly stripped wire into the terminal barrel. See Figure 5. The wires end should stop against

the locator blade. Cycle the tool.

Note: The tamper proof ratchet action will not release the tool until it has been fully closed.

5. Push the locator blade to remove the crimp and inspect for proper crimp location. Locator is adjustable up

and down to keep terminals straight after crimping. See Figure 4. Molex offers a Crimp Inspection Handbook

for closed barrel industrial product. See our website or contact your sales engineer.

Note: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in

the tool if using unbrazed product, as this will provide higher pull force values.

Maintenance

It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance

steps:

1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.

2. Do not use any abrasive materials that could damage the tool.

RHT 1751 Hand Crimp Tool

Doc No: ATS-640031100 Release Date: 08-27-04 UNCONTROLLED COPY Page 4 of 7

Revision: D Revision Date: 02-09-15

3. Make certain all pins; pivot points and bearing

surfaces are protected with a thin coat of high

quality machine oil. Do not oil excessively. This

tool was engineered for durability, but like any fine

piece of equipment it needs cleaning and

lubrication for a maximum service life of trouble-

free crimping. A light oil, such as 30 weight

automotive oil used at the oil points shown in

Figure 6, every 5,000 crimps or 3 months will

significantly enhance the tool life and ensure a

stable calibration.

4. When tool is not in use, keep the handles closed to

prevent objects from becoming lodged in the

crimping dies, and store the tool in a clean, dry

area.

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or

closed. The tool will open easily by pressing the ratchet release lever. See Figure 7.

How to Adjust Tool Preload (See Figure 7)

Over the life of the tool, it may be necessary

to adjust tool handle preload force. Listed

below are the steps required to adjust the

crimping force of the hand tool to obtain

proper crimp conditions:

1. Remove the screw and plastic cover

washer. Note the setting wheel

position.

2. Lift the setting wheel off the axle. Turn

the eccentric axle with a screwdriver.

3. Turning the eccentric axle counter-

clockwise will increase handle force.

4. Replace the setting wheel to the axle,

aligning the nearest notch in the setting wheel to the dowel pin.

5. Replace the plastic cover washer and screw.

6. Check the crimp specifications after tool crimp force is adjusted.

Tool Calibration

A Certificate of Calibration (See Last Page) was supplied with the tool. To recalibrate this Tool, a soft metal slug

or solder should be crimped in the conductor nest and the “X” Dimension measured in each conductor nest and

compared to this chart. The tool should be lubricated prior to recalibration to ensure consistent measurements.

Handle preload is factory set to 25-45 LBS. See How to Adjust Tool Preload (See Figure 7) to recalibrate.

Figure 6

LUBRICATION POINTS (BOTH SIDES)

LIGHT OIL (EVERY 3 MONTHS

OR 5,000 CRIMPS)

Figure 7

1.00

PRELOAD

TEST POINT

PRELOAD

TEST POINT

PRELOAD

ADJUSTMENT

LOCKING SCREW

RATCHET

RELEASE LEVER

PUSH UP

RHT 1751 Hand Crimp Tool

Doc No: ATS-640031100 Release Date: 08-27-04 UNCONTROLLED COPY Page 5 of 7

Revision: D Revision Date: 02-09-15

Nest Color Code

Wire Range

“X” Dimension

Conductor Crimp

Awg

mm²

Mean

No Go

Red

22 - 18

0.35 - 0.80

.052

.049

.060

Blue

16 - 14

1.30 - 2.00

.061

.058

.069

CAUTION: Repetitive use of this tool should be avoided.

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will

not be applicable to altered, misused or damaged tools. This tool is designed for hand use only. Any clamping,

fixturing, or use of handle extensions voids this warranty.

Hand held crimping tools are intended for low volume, prototyping, or repair requirements only.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.

“ X ”

NOT POSSIBLE TO PIN GAUGE, MEASURE A

CRIMPED UNINSULATED TERMINAL OR SLUG*

*SOLDER, LEAD OR

SIMILAR SOFT METAL

RHT 1751 Hand Crimp Tool

Doc No: ATS-640031100 Release Date: 08-27-04 UNCONTROLLED COPY Page 6 of 7

Revision: D Revision Date: 02-09-15

(64007-1175)

M4 X 12LG

PAN HEAD SCREW

FOR SPRING

ACCESS SWING

OPEN COVER

SCREW AND PLASTIC

COVER FOR HANDTOOL

PRELOAD ADJUSTMENT

RATCHET

RELEASE LEVER

M4 X 25LG (64003-1175)

M4 X 30LG (64003-1275)

PAN HEAD SCREW

M4 FLAT WASHER

REPAIR KIT. ALL PARTS REQUIRED FOR

REPAIR. (ONLY MAIN SPRING SHOWN)

M4 FLAT

WASHER

M4 LOCKNUT W/

HEX NYLON INSERT

M4 WING NUT

Figure 6

(64003-1275)

PARTS LIST

Item

Order No

Description

Quantity

64003-1100

Hand Crimp Tool

Figure 6

64000-0076

Repair Kit (Springs, Pins and E-Rings)

63810-0000

Handle

64007-1175

Locator Assembly

64003-1275

Locator Assembly

64003-1170

Tooling Kit

Tooling Kit Only

64003-1101

Conductor Punch

64003-1102

Conductor Anvil

RHT 1751 Hand Crimp Tool

Doc No: ATS-640031100 Release Date: 08-27-04 UNCONTROLLED COPY Page 7 of 7

Revision: D Revision Date: 02-09-15

Hand Crimp Tool

Krimptite 

Certificate of Calibration

Order No. 64003-1100

Tool Order Number __________________

Tool Eng. Number ___________________

Tool Revision ___________________

Serial Number ___________________

Date of Manufacture__________________

Handle Load Range at 1 inch from the Tips =______________

Actual =_____________

Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style.

Range Conductor Nest # 1 = ____________-- Actual = ______________

Range Conductor Nest # 2 = ____________-- Actual = ______________

Range Conductor Nest # 3 = ____________-- Actual = ______________

Technician ______________

Date of Calibration ______________

Calibration should be done every 5,000 cycles or 3 months.

Tools should be lubricated during this operation.

Visit our Web site at http://www.molex.com

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