Molex CR60927A Manual de usuario

Hand Crimp Tool for Milli-Grid™ Crimp Terminal

Doc No: ATS-011010204 Release Date: 03-02-93 UNCONTROLLED COPY Page 1 of 5

Revision: E Revision Date: 04-14-08

INSULATION

CRIMP

BRUSH

STRIP

LENGTH

BELL MOUTH

CRIMP HEIGHT

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR

CRIMP

TWISTING

HAND CRIMP TOOL

SPECIFICATION SHEET

Order No. 11-01-0204

Engineering No. CR60927A

FEATURES



Small handle spread which make this style tool ideally suited for end users



Ratchet with safety release that ensures consistent performance



A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

SCOPE

Products: Milli-Grid™ Crimp Terminal for 24-30 AWG.

Terminal Order No. Wire Size Insulation Diameter Strip LengthTerminal

Series No.

Loose Piece



Reel AWG

mm² mm In. mm In.

50394-8100

50394-8400

50394-8051

50394-8054

50394 50394-8200

50394-8052

24-30

0.20-0.05

0.80-1.40

.031-.055

1.30-1.80

.051-.071



Customer to cut off terminal from reel: 0.20mm (.008”) maximum Cut-off Tab.

DEFINITION OF TERMS

The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the

scope.

Hand Crimp Tool for Milli-Grid™ Crimp Terminal

Doc No: ATS-011010204 Release Date: 03-02-93 UNCONTROLLED COPY Page 2 of 5

Revision: E Revision Date: 04-14-08

CONDITIONS:

After crimping, the conductor profiles should measure the following (see notes on page 3).

Conductor Crimp Insulation Crimp

Wire Size Height (Ref) Width (Ref)

Width (Ref)

Pull Force

Minimum Profile

Terminal Series No.

AWG

2mm In. mm In. mm In. N Lb. A

24 0.20 0.55-0.65

.022-.026

1.00 .039 1.40 .055 29.4 6.60

26 0.13 0.53-0.63

.021-.025

1.00 .039 1.40 .055 19.6 4.40

28 0.08 0.52-0.62

.020-.024

1.00 .039 1.40 .055 9.8 2.20

50394

30 0.05 0.51-0.61

.020-.024

1.00 .039 1.40 .055 4.9 1.10

OPERATION

CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage

can occur to the tool or die.

Open the tool by squeezing the handles together, at the end of the

closing stroke, the ratchet mechanism will release the handles, and the

hand tool will spring open.

Crimping Terminals

1. Lift the locator blade and place the terminal into the correct die

profile (A or B), release the locator blade. Not all tools are equipped

with a locator or locator blade.

2. Partially close the tool until the terminal is held in place. See Figure

3. Place a wire into the terminal and up against the locator

blade. See Figure 2. On tools without locators line the wire

up with the conductor and insulation grips visually.

4. Close the tool until the ratchet releases.

5. Lift the locator blade or wire stop up.

6. Carefully remove the crimped terminal.

Note: The tamper proof ratchet action will not release the tool until it has been fully closed.

TERMINAL

PRE

STRIPPED WIRE

Figure 1

TERMINAL

Figure 2

LOCATOR

BLADE

CONDUCTOR

GRIPS

INSULATION

GRIPS

WIRE

LOCATOR

Hand Crimp Tool for Milli-Grid™ Crimp Terminal

Doc No: ATS-011010204 Release Date: 03-02-93 UNCONTROLLED COPY Page 3 of 5

Revision: E Revision Date: 04-14-08

Maintenance

It is recommended that each operator of the tool be made aware of, and responsible for, the following

maintenance steps:

1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality

machine oil. Do not oil excessively.

4. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping

dies, and store the tool in a clean, dry area.

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or

closed. The tool will open easily by lifting the ratchet release lever. See Figure 3.

How to Adjust Tool Crimp Force

See Figure 3

It may be necessary over the life of the tool to adjust tool-crimping force. Listed below are the steps required to

adjust the crimping force of the hand tool to obtain proper crimp conditions:

1. Remove the screw and washer. Located over the adjustment ring.

2. Lift the adjusting ring slightly, off of the locating pin.

3. Turn the adjusting ring in the desired direction (L= less force, T= more force) to increase or decrease crimp

pressure.

4. Press the adjusting wheel flat against the tool and engage the locking pin.

5. Replace the washer and screw.

6. Check the crimp specifications after tool crimp force is adjusted.

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we would exchange the tool free of charge. This will not be applicable to

altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or use of

handle extensions voids this warranty.

Hand held crimping tools are intended for low volume, prototyping, or repair requirements only.

Caution: Repetitive use of this tool should be avoided.

Hand Crimp Tool for Milli-Grid™ Crimp Terminal

Doc No: ATS-011010204 Release Date: 03-02-93 UNCONTROLLED COPY Page 4 of 5

Revision: E Revision Date: 04-14-08

Notes:

1. This tool should only be used for the terminals and wire gauges specified on this sheet.

2. This tool is not adjustable for crimp height; however crimp force is adjustable (See instructions above).

Variations in tools, terminals, and wire stranding and insulation types may affect crimp height.

3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all

insulation sizes.

4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts

available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.

5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no

influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips on

the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping Handbook

63800-0029 for additional information on crimping and crimp testing.

6. Molex does not certify crimp hand tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and

tooling.

Hand Crimp Tool for Milli-Grid™ Crimp Terminal

Doc No: ATS-011010204 Release Date: 03-02-93 UNCONTROLLED COPY Page 5 of 5

Revision: E Revision Date: 04-14-08

M4 NUT

RATCHET

RELEASE LEVER

ADJUSTMENT

RING

LOCATOR

BLADE

Figu

re 3

M4 X 18LG BHCS

PARTS LIST

Item Number Order Number Description Quantity

1 11-11-0381 Locator Assembly** 1

2 11-11-0324 Spring (Main) 1

3 11-11-0320 Spring (Ratchet) 1

** Not all tools are equipped with a locator or locator blade.

Americas Headquarters

Lisle, Illinois 60532 U.S.A.

1-800-78MOLEX

[email protected]

Far East North Headquarters

Yamato, Kanagawa, Japan

81-462-65-2324

[email protected]

Far East South Headquarters

Jurong, Singapore

65-6-268-6868

[email protected]

European Headquarters

Munich, Germany

49-89-413092-0

[email protected]

Corporate Headquarters

2222 Wellington Ct.

Lisle, IL 60532 U.S.A.

630-969-4550

Fax: 630-969-1352

Visit our Web site at http://www.molex.com

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