Molex 207129 Series Manual de usuario

AT-1200 Air Crimp Tool Head

Doc No. ATS-640073000 Release Date: 12-22-03 UNCONTROLLED COPY age 1 of 6

Revision: C Revision Date: 11-10-06

Air Powered

Crimp Tool Head

Krimptite





Application Tooling

Specification S eet

Order No. 64007

Engineering No. AT 1200

FEATURES

 Quick-change tool head for the 19279-0001 (AT-200)

 Tooling kit is interchangeable with other kits in the 64001 and 64003 Series

 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

 neumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping

SCOPE

roducts: Krimptite™ Flag Ring and Spade Terminals, 18–22 AWG. This tool head is intended for use in the

19279-0001 (AT-200) either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch.

Testing

Mec anical

The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.

The following charts show the UL specifications for various wire sizes. The tensile strength is shown in

pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor.

Wire Size (AWG)

*UL

486 A

*UL - 486 A - Terminals (Copper conductors only)

The following is a partial list of the product part numbers and their specifications that this tool is designed to

run. We will be adding to this list and an up to date copy is available on www.molex.com.

Wire Size: 18

–

22 A

WG 0.80

–

0.35mm²

Terminal No. Terminal Eng No. (REF)

Wire Strip Lengt

Insul

ation Diameter

Max

imum

In.

19041

0001

142

.281

7.14

N/A

19041

0003

142

.281

7.14

N/A

19041

0005

142

.281

7.14

N/A

AT-1200 Air Crimp Tool Head

Doc No. ATS-640073000 Release Date: 12-22-03 UNCONTROLLED COPY age 2 of 6

Revision: C Revision Date: 11-10-06

WIRE

TERMINAL

Figure 2

JAWS

OPEN

SAFETY

SHIELD

LOCATOR

TERMINAL

WIRE

CONDUCTOR

PUNCH

Figure 3

CONDUCTOR

ANVIL

Operation

Refer to the instruction manual for the 19279-0001 (AT-200) for mounting this

crimp tool head.

Crimping Terminals

1. Slip the ring or spade of the flag terminal under the locator tab and center

the terminal barrel into the conductor punch of the lower jaw. Make sure the

open side of the barrel is facing down. See Figure 1.

Caution: Never operate this tool without the supplied safety shield in place. Never place fingers in the

tool nests.

2. Insert the properly stripped wire into the terminal barrel. See Figure 3.

3. ush on the wire to assure it is fully seated in the terminal. See Figure 2 and 3. Cycle the tool.

4. Remove the crimped terminal. Inspect for proper crimp.

Note: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down

in the tool if using unbrazed product, as this will provide higher pull force values.

Figure 1

LOCATOR

TAB

TERMINAL

AT-1200 Air Crimp Tool Head

Doc No. ATS-640073000 Release Date: 12-22-03 UNCONTROLLED COPY age 3 of 6

Revision: C Revision Date: 11-10-06

Maintenance

It is recommended that each operator of the tool be made aware of,

and responsible for, the following maintenance steps:

1. Remove dust, moisture and other contaminants with a clean

brush, or soft, lint-free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces are

protected with a thin coat of high quality machine oil. Do not oil

excessively. This tool was engineered for durability, but like any

fine piece of equipment it needs cleaning and lubrication for a

maximum service life of trouble-free crimping. Use a light oil such as 30 weight automotive oil used at the

oil points shown in Figure 4, every 5,000 crimps or monthly will significantly enhance the tool life and ensure

a stable calibration.

4. When tool is not in use store the tool in a clean, dry area.

Tool Calibration

A Certificate of Calibration (see last page) was supplied with the tool. To recalibrate this tool, measurements

should be taken from each conductor nest and compared to this chart. The tool should be lubricated prior to

recalibration to ensure consistent measurements.

Nest Color Code

Wire Range

“X” Dimension Conductor Crimp

Crimp Inspection Marking

AWG

mm²

Mean

No Go

Red

0.80

–

0.35

.082

.077

.088

---

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All

vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of

30 days. Should such a defect occur, we would repair or exchange the tool free of charge. This repair or

exchange will not be applicable to altered, misused or damaged tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.

“ X ”

NOT POSSIBLE TO PIN GAUGE, MEASURE A

CRIMPED UNINSULATED TERMINAL OR SLUG*

SOLDER, LEAD OR

SIMILAR SOFT METAL

LUBRICATION POINTS

(BOTH SIDES)

LIGHT OIL (EVERY MONTH

OR 5,000 CRIMPS)

Figure 4

AT-1200 Air Crimp Tool Head

Doc No. ATS-640073000 Release Date: 12-22-03 UNCONTROLLED COPY age 4 of 6

Revision: C Revision Date: 11-10-06

Figure 5

#4 40 X 1/8

LONG BHCS

PARTS LIST

Item

Order No

Description

Quantity

64007

3000

Crimp Tool Head

Fig

ure

6400

0000

Basic Air Tool Head

64003

Locator Assembly

64003

Tooling Kit

Tooling Kit Only

64003

3002

Conductor Anvil

64003

3001

Conductor unch

AT-1200 Air Crimp Tool Head

Doc No. ATS-640073000 Release Date: 12-22-03 UNCONTROLLED COPY age 5 of 6

Revision: C Revision Date: 11-10-06

Figure 6

(4)

(

(4)

(2)

Parts List (Continued)

Item

Order No.

Description

Quantity

64005

0000

Basic Air Tool Head

Fig

ure

64005

0103

Nose Guard

64000

0077

Repair Kit (Springs, Rods ivots, Rings, and Washers)

N/A

M4 by 12

ong

Freedrive an Head Screw

N/A

3/16” by 3/8” Long Dowel in

1**

** Available from

an Industrial supply company such as MSC (1

800

645

7270).

AT-1200 Air Crimp Tool Head

Doc No. ATS-640073000 Release Date: 12-22-03 UNCONTROLLED COPY age 6 of 6

Revision: C Revision Date: 11-10-06

Air Powered

Crimp Tool Head

Krimptite





Certificate of Calibration

Order No. 64007

Engineering No. AT 1200

Tool Order Number _______________

Tool Eng. Number _______________

Tool Revision ___________________

Serial Number __________________

Date of Manufacture ______________

in Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style.

Range Conductor Nest # 1 = ___________Actual = __________

Technician _____________________

Date of Calibration ________________

Calibration should be done every 5,000 cycles or 3 months.

Tools should be lubricated during this operation.

Visit our Web site at http://www.molex.com

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