Molex 207129 Series Manual de usuario

AT5757 Air Crimp Tool Head

Doc. No: ATS-640051700 Release Date: 12-11-02 UNCONTROLLED COPY age 1 of 6

Revision: C Revision Date: 09-02-03

Air Powered

Crimp Tool Head

Avikrimp



 and

InsulKrimp





Appli ation Tooling

Spe ifi ation Sheet Order No. 64005-1700

Engineering No. AT 5757

FEATURES

 Quick change tool head for the 19279-0001 (AT-200)

 Tooling kit is interchangeable with other kits in the 64001 and 64003 Series

 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

 Insulation crimp adjustment allows a precise insulation crimp. To meet or exceed the requirements of UL,

CSA and Military Class II

 neumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping.

 Single color-coded crimp pocket eliminates the possibility of using the wrong pocket

SCOPE

roducts: AviKrimp /InsulKrimp Female Quick Disconnect 18 – 22 AWG. This tool head is intended for use in

the 19279-0001 (AT-200) either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch.

Testing

Me hani al

The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.

The following charts show the UL specifications for various wire sizes. The tensile strength is shown in

pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor.

Wire Size (AWG)

*UL

310

*UL – 310 – Quick Disconnects

The following is a partial list of the product part numbers and their specifications that this tool is designed to run.

We will be adding to this list and an up to date copy is available on www.molex.com.

Wire Size: 18

–

22 AWG 0.80

–

0.35 mm²

Terminal No. Terminal

Eng No. (REF)

Wire Strip

Length

Insul

ation

Diameter Max.

In.

19017

0001

2131

0.31

7.94

0.13

3.30

19017

0005

2134

0.31

7.94

0.13

3.30

19017

0007

2137

0.31

7.94

0.13

3.30

19017

0008

2137

032

0.31

7.94

0.13

3.30

19017

001

2140

0.31

7.94

0.13

3.30

19017

0018

2190

0.31

7.94

0.13

3.30

19019

0001

8131

0.25

6.35

0.12

2.92

19019

0004

8134

0.25

6.35

0.12

2.92

Wire Size: 18

–

22 AWG 0.80

–

0.35 mm²

Terminal No. Terminal

Eng No. (REF)

Wire Strip

Length

Insul

ation

Diameter Max.

In.

19019

0006

8137

0.25

6.35

0.12

2.92

19019

0008

8137

032

0.25

6.35

0.12

2.92

19019

0012

8140

6.35

0.12

2.92

19019

0014

8190

0.25

6.35

0.12

2.92

19019

0015

8190

032

0.25

6.35

0.12

2.92

AT5757 Air Crimp Tool Head

Doc. No: ATS-640051700 Release Date: 12-11-02 UNCONTROLLED COPY age 2 of 6

Revision: C Revision Date: 09-02-03

OPERATION

Refer to the instruction manual for the 19279-0001 (AT-200) for

mounting this crimp tool head.

Crimping Terminals

1. There are 2 tab locator blades supplied with the tool. One is

for .187 and .250 tabs; the other is for .205 tabs and .110 tabs.

Make sure the proper blade is installed on the top of the

locator and the other is stored on the bottom of the locator.

2. Insert the wire into the terminal. ush the terminal and wire

onto the tab locator all the way to the stop in the proper color-

coded nest. The barrel of the terminal should be up. See

Figure 1.

Caution: Never operate this tool without the supplied safety shield in place. Never place fingers in the tool

nests.

3. ush on the wire to assure it is still fully seated in the terminal. The wires end should butt against the wire stop

stamped into each terminal. See Figure 2 and 3. Cycle the tool.

Remove the crimp and inspect for proper crimp location, and check for insulation closure. Molex offers a Crimp

Inspection Handbook for closed barrel industrial product. See our website or contact your Sales Engineer.

4. If the insulation part of the crimp needs to be adjusted, first loosen the M4 screw on the bottom tool jaw and

insert a 3/32 hex wrench (supplied) into the bottom of the lower die (See Figure 4). A clockwise (CW) rotation

decreases insulation crimp while a counter-clockwise (CCW) rotation increases insulation crimp. After

adjusting retighten the M4 screw.

Note: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in

the tool if using unbrazed product, as this will provide higher pull force values.

TERMINAL

SAF

ETY

SHIELD

TAB LOCATOR

Figure 1

LOCATOR

JAWS

OPEN

WIRE

TERMINAL

Figure 2

TERMINAL

BARREL

TERMINAL

2ND TAB LOCATOR

WIRE

CONDUCTOR PUNCH

INSULATION

ANVIL

Figure 3

INSULATION

PUNCH

CONDUCTOR

ANVIL

TAB

LOCATOR

WIRE STOP BUILT

INTO TERMINAL

AT5757 Air Crimp Tool Head

Doc. No: ATS-640051700 Release Date: 12-11-02 UNCONTROLLED COPY age 3 of 6

Revision: C Revision Date: 09-02-03

Maintenan e

It is recommended that each operator of the tool be made

aware of, and responsible for, the following maintenance

steps:

1. Remove dust, moisture and other contaminants with a

clean brush, or soft, lint-free cloth.

2. Do not use any abrasive materials that could damage

the tool.

3. Make certain all pins, pivot points and bearing surfaces

are protected with a thin coat of high quality machine oil. Do not oil excessively. This tool was engineered for

durability, but like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of

trouble-free crimping. Use a light oil, such as 30 weight automotive oil at the oil points shown in Figure 4,

every 5,000 crimps or monthly will significantly enhance the tool life and ensure a stable calibration.

4. When tool is not in use store the tool in a clean, dry area.

Tool Calibration

A Certificate of Calibration (see last page) was supplied with the

tool. To recalibrate this tool, pin gauge measurements should be

taken in each conductor nest and compared to this chart. The tool

should be lubricated prior to recalibration to ensure consistent

measurements.

Nest Color Code

Wire Range

“X” Dimension

Condu tor Crimp

Crimp Inspe tion Marking

AWG

mm²

Mean

No Go

Red

0.35

0.80

.080

.076

.088

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we would repair or exchange the tool free of charge. This repair or

exchange will not be applicable to altered, misused or damaged tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.

PIN GAUGE IN

CONDUCTOR CRIMP

“Confining” Crimp

LUBRICATION POINTS

(BOTH SIDES)

LIGHT OIL (EVERY MONTH

OR 5,000 CRIMPS)

Figure 4

3/32” HEX

WRENCH

AT5757 Air Crimp Tool Head

Doc. No: ATS-640051700 Release Date: 12-11-02 UNCONTROLLED COPY age 4 of 6

Revision: C Revision Date: 09-02-03

Figure 5

M4 LOCKNUT W/HEX

NYLON INSERT

M4 FLAT WASHER

(2)

PARTS LIST

Item

Order No

Des ription

Quantity

64005

1700

Crimp Tool Head

Figure 5

64005

0000

Basic Air Tool Head

64001

0275

Locator Assembly

64001

1770

Tooling Kit

Tooling Kit Only

64001

0702

Conductor unch

64001

0701

Conductor Anvil

64001

1712

Insulation unch

64001

1711

Insulation Anvil

N/A

4 mm Dia. by 5.0 mm L

ong

Roll ins

2**

N/A

#10

32 by 5/16” L

ong

Cup t. Set Screw

1**

** Available from an Industrial supply company such as MSC (1

800

7270).

AT5757 Air Crimp Tool Head

Doc. No: ATS-640051700 Release Date: 12-11-02 UNCONTROLLED COPY age 5 of 6

Revision: C Revision Date: 09-02-03

Parts List (Continued)

Item

Order No.

Des ription

Quantity

64005

0000

Basi Air Tool Head

Figure 6

64005

0103

Nose Guard

64000

0077

Repair Kit (Springs, Rods ivots ,Rings, and Washers)

N/A

M4 by 1

ong

Freedrive an Head Screw

1**

N/A

M4 by 30

ong

Freedrive an Head Screw

1**

N/A

3/16” by 3/8” Long Dowel in

1**

** Available from an Industrial supply company such as MSC (1

800

645

7270).

Figure 6

(4)

(2)

(4)

(

(2)

AT5757 Air Crimp Tool Head

Doc. No: ATS-640051700 Release Date: 12-11-02 UNCONTROLLED COPY age 6 of 6

Revision: C Revision Date: 09-02-03

Air Powered

Crimp Tool Head

Avikrimp



 and

InsulKrimp





Certifi ate of Calibration Order No. 64005-1700

Engineering No. AT 5757

Tool Order Number __________________

Tool Eng. Number___________________

Tool Revision______________________

Serial Number_____________________

Date of Manufacture

in Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style.

Range Conductor Nest # 1 = ____________- Actual = ____________-

Technician _______________________-

Date of Calibration __________________-

Calibration should be done every 5,000 cycles or 3 months.

Tools should be lubricated during this operation.

Visit our Web site at http://www.molex.com

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