KMC Controls BAC-9300 Series Manual de usuario

BAC-9300 Series Controller

Installation Guide

NOTE: The black terminals are for power. The

green terminals are for inputs and

outputs. The gray terminals are for

communication.

2. Screw a #6 sheet metal screw through each

corner of the controller 2.

On a DIN Rail

1. Position the DIN rail 3so that when the

controller is installed the color-coded terminal

blocks are easy to access for wiring.

2. Pull out the DIN Latch 4until it clicks once.

3. Position the controller so that the top four tabs

5of the back channel rest on the DIN rail.

4. Lower the controller against the DIN rail.

5. Push in the DIN Latch 6to engage the DIN

rail.

INTRODUCTION

Complete the following steps to install a KMC

Conquest™ BAC-9300 Series Unitary Controller.

For controller specications, see the data sheet at

kmccontrols.com. For additional information, see

the KMC Conquest Controller Application Guide.

MOUNT CONTROLLER

NOTE: Mount the controller inside a metal

enclosure for RF shielding and physical

protection.

NOTE: To mount the controller with screws on

a flat surface, complete the steps in On

a Flat Surface on page 1. Or to mount

the controller on a 35 mm DIN rail

(such as integrated in an HCO-1103

enclosure), complete the steps in On a

DIN Rail on page 1.

On a Flat Surface

1. Position the controller so the color-coded

terminal blocks 1are easy to access for

wiring.

KMC Controls, 19476 Industrial Drive, New Paris, IN 46553 / 877.444.5622 / Fax: 574.831.5252 /www.kmccontrols.com

CONTENTS

Introduction .............................................. 1

Mount Controller........................................ 1

Connect Sensors and Equipment .................. 2

Connect (Opt.) Pressure Flow Sensor ............ 3

Connect (Opt.) Ethernet Network .................. 3

Connect (Optional) MS/TP Network............... 4

Connect Power .......................................... 4

Power and Communication Status................. 4

MS/TP Network Isolation Bulbs.................... 5

Congure/Program the Controller ................. 6

Sample (BAC-9311) Wiring.......................... 7

Input/Output Objects/Connections................ 8

Replacement Parts....................................10

Important Notices .....................................10

BAC-9300 Series Controller Installation Guide 2925-019-02G

NOTE: To remove the controller, pull the DIN

Latch until it clicks once and lift the

controller off the DIN rail.

CONNECT SENSORS AND EQUIPMENT

NOTE: See Sample (BAC-9311) Wiring on

page 7 and Input/Output Objects/

Connections on page 8 for more

information. See also the YouTube

video KMC Conquest Wiring: BAC-

9300 Series Unitary Controllers.

NOTE: A digital STE-9000 Series NetSensor

can be used for conguring the

controller (see Congure/Program

the Controller on page 6). After the

controller has been congured, an

STE-6010, STE-6014, or STE-6017

analog sensor can be connected to the

controller in place of the NetSensor.

See the relevant installation guide for

additional details.

1. Plug an Ethernet patch cable 7connected to

an STE-9000 Series or STE-6010/6014/6017

sensor into the (yellow) ROOM SENSOR port

8of the controller.

NOTE: The Ethernet patch cable should be a

maximum of 150 feet (45 meters).

CAUTION

On Conquest “E” models, do NOT

plug a cable meant for Ethernet

communications into the Room Sensor

port! The Room Sensor port powers a

NetSensor, and the supplied voltage

may damage an Ethernet switch or

router.

NOTE: Auxiliary VAV equipment such as fans,

heaters, reheat valves, and discharge

air temperature sensors can be

connected to the controller.

2. Wire additional sensors to the green (input)

terminal block

NOTE: Wire sizes 12–24 AWG can be clamped

in each terminal.

NOTE: No more than two 16 AWG wires can

be joined at a common point.

3. Wire additional equipment to the green

(output) terminal block

BAC-9300 Series Controller Installation Guide 3925-019-02G

CONNECT (OPT.) ETHERNET NETWORK

1. For BAC-93x1CE models (only), connect

an Ethernet patch cable

to the 10/100

ETHERNET port (“E” models only).

CAUTION

On Conquest “E” models, do NOT

plug a cable meant for Ethernet

communications into the Room Sensor

port! The Room Sensor port powers a

NetSensor, and the supplied voltage

may damage an Ethernet switch or

router.

NOTE: The Ethernet patch cable should be

T568B Category 5 or better and a

maximum of 328 feet (100 meters)

between devices.

NOTE: Before May 2016, BAC-xxxxCE models

had a single Ethernet port. They now

have dual Ethernet ports, enabling

daisy-chaining of controllers

. See

the Daisy-Chaining Conquest Ethernet

Controllers Technical Bulletin on

the KMC Partner web site for more

information.

NOTE: On newer models, the Room Sensor

port is yellow

instead of black to

help differentiate it from the black

Ethernet ports.

NOTE: For more information, see Sample

(BAC-9311) Wiring on page 7 and the

YouTube video KMC Conquest Wiring:

BAC-9300 Series Unitary Controllers.

CAUTION

Do NOT connect 24 VAC to the analog

outputs (UO7–UO10 and GNDs)!

NOTE: Use 24 VAC (only) with triac outputs

(BO1–BO6 with SCs).

CONNECT (OPT.) PRESSURE FLOW SENSOR

NOTE: Complete the steps in this section to

connect an air flow sensor to the BAC-

9311/9311C/9311CE controller.

NOTE: BAC-9301/9301C/9301CE controllers

do not have PRESSURE SENSOR ports.

NOTE: Use 1/4 inch (6.35 mm) FR tubing.

Tubing should not be longer than 6 feet

(20 meters).

1. Remove the black shipping plugs 9from the

PRESSURE SENSOR ports.

2. Connect the high pressure tube from the

pressure flow sensor to the HIGH

port on

the controller.

3. Connect the low pressure tube from the

pressure flow sensor to the LOW

port on

the controller.

BAC-9300 Series Controller Installation Guide 4925-019-02G

CONNECT POWER

NOTE: Follow all local regulations and wiring

codes.

1. Connect a 24 VAC, Class-2 transformer to the

black power terminal block of the controller.

A. Connect the neutral side of the transformer

to the controllers common terminal ⊥

B. Connect the AC phase side of the

transformer to the controllers phase

terminal ∼

NOTE: Connect only one controller to each

transformer with 12—24 AWG copper

wire.

NOTE: Use either shielded connecting cables

or enclose all cables in conduit to

maintain RF emissions specications.

NOTE: For more information, see Sample

(BAC-9311) Wiring on page 7 and the

YouTube video KMC Conquest Wiring:

BAC-9300 Series Unitary Controllers.

POWER AND COMMUNICATION STATUS

The status LEDs indicate power connection and

network communication. The descriptions below

describe their activity during normal operation (at

least 5 to 20 seconds after power-up/initialization

or restart).

NOTE: If both the green READY LED and the

amber COMM LED remain OFF, check

the power and cable connections to the

controller.

CONNECT (OPTIONAL) MS/TP NETWORK

1. For BAC-93x1/93x1C models (only), connect

the BACnet network to the gray BACnet MS/

TP terminal block

NOTE: Use 18 gauge AWG shielded twisted

pair cable with maximum capacitance

of 51 picofarads per foot (0.3 meters)

for all network wiring (Belden cable

#82760 or equivalent).

A. Connect the –A terminals in parallel with

all other –A terminals on the network.

B. Connect the +B terminals in parallel with all

other +B terminals on the network.

C. Connect the shields of the cable together

at each device using a wire nut or the S

terminal in KMC BACnet controllers.

2. Connect the cable shield to a good earth

ground at one end only.

NOTE: For principles and good practices

when connecting an MS/TP network,

see Planning BACnet Networks

(Application Note AN0404A).

NOTE: The EOL switch is shipped from the

factory in the OFF position.

3. If the controller is at either end of a BACnet

MS/TP network (only one wire under the

terminals), turn the EOL switch

to ON.

NOTE: For more information, see Sample

(BAC-9311) Wiring on page 7 and the

YouTube video KMC Conquest Wiring:

BAC-9300 Series Unitary Controllers.

BAC-9300 Series Controller Installation Guide 5925-019-02G

Green READY LED

After controller power-up or restart is complete,

the READY LED flashes steadily about once per

second, indicating normal operation.

Amber (BACnet MS/TP) COMM LED

 During normal operation, the COMM LED

flickers as the controller receives and passes

the token over the BACnet MS/TP network.

 When the network is not connected or

communicating properly, the COMM LED

flashes more slowly (about once a second).

Green ETHERNET LED

NOTE: The Ethernet status LEDs

indicate network connection and

communication speed.

 The green Ethernet LED stays ON when the

controller is communicating with the network.

 The green Ethernet LED is OFF when the

(powered) controller is not communicating

with the network.

Amber ETHERNET LED

 The amber Ethernet LED flashes when the

controller is communicating with a 100BaseT

Ethernet network.

 The amber Ethernet LED remains OFF when

the (powered) controller is communicating

with the network at only 10 Mbps (instead of

100 Mbps).

NOTE: If both the green and amber Ethernet

LEDs remain OFF, check the power and

network cable connections.

MS/TP NETWORK ISOLATION BULBS

The two network isolation bulbs

serve three

functions:

 Removing the (HPO-0055) bulb assembly

opens the MS/TP circuit and isolates the

controller from the network.

 If one or both bulbs are ON, the network is

improperly phased. This means the ground

potential of the controller is not the same

as other controllers on the network. If

this happens, x the wiring. See Connect

(Optional) MS/TP Network on page 4.

 If the voltage or current on the network

exceeds safe levels, the bulbs blow, opening

the circuit. If this happens, x the problem and

replace the bulb assembly.

BAC-9300 Series Controller Installation Guide 6925-019-02G

CONFIGURE/PROGRAM THE CONTROLLER

See the table for the most relevant KMC Controls

tool for conguring, programming, and/or creating

graphics for the controller. See the documents or

Help systems for the respective KMC tool for more

information.

See the table (on the next page) for the most

relevant KMC Controls tools for conguring,

programming, and/or creating graphics for the

controller. See the tools’ documents or Help

systems for more information.

NOTE: After the controller has been

congured, an STE-6010/6014/6017

series analog sensor can be connected

to the controller in place of an STE-

9000 series digital NetSensor.

NOTE: A BAC-9301CE can be congured by

connecting an HTML5-compatible

web browser to the controller’s default

IP address (192.168.1.251). See

the Conquest Ethernet Controller

Conguration Web Pages Application

Guide for more information about the

built-in conguration web pages.

NOTE: To congure a VAV controller, enter

the correct K factor for the VAV

box. Typically, this is supplied by

the manufacturer of the VAV unit. If

this information is unavailable, use

an approximate K factor from the

chart in the Appendix: K Factors for

VAV section in the KMC Conquest

Controller Application Guide.

For instructions on VAV balancing:

 With an STE-9000 series NetSensor, see

the VAV Airflow Balancing with an STE-9xx1

section of the KMC Conquest Controller

Application Guide.

 With a BAC-5051E Router, see its application

and installation guide.

 With KMC Connect or TotalControl, see the

Help system for the software.

SETUP PROCESS KMC

CONTROLS

TOOL

Cong-

uration

Programming

(Control Basic)

Web Page

Graphics*

Conquest

NetSensor



Internal con-

guration web

pages in Con-

quest Ethernet

“E” models**



KMC Connect

Lite™(NFC)

app***

  KMC Con-

nect™software

**** **** TotalControl™

software

 

KMC Con-

verge™module

for Niagara

WorkBench



KMC Con-

verge GFX

module for

Niagara Work-

Bench

*Custom graphical user-interface web pages can be

hosted on a remote web server, but not in the

controller.

**Conquest Ethernet-enabled “E” models with the

latest rmware can be congured with an HTML5

compatible web browser from pages served from

within the controller. For information, see the Con

quest Ethernet Controller Conguration Web

Pages Application Guide.

***Near Field Communication via enabled smart

phone or tablet running the KMC Connect Lite app.

****Full conguration and programming of KMC

Conquest controllers is supported starting with

TotalControl ver. 4.0.

BAC-9300 Series Controller Installation Guide 7925-019-02G

GND

UI3

UI5

UI4

UI6

GND

UI7

UI8

GND

-A

MS/TP

10/100

ETHERNET

OFF

EOL

PRESSURE

SENSOR

HIGH LOW

DISCHARGE AIR TEMP

10KΩ, TYPE 3 Thermistor

BLK

SHLD

RED

Controller

Ethernet

Controller

From

BLK

RED

SHLD

(Optional)

STE-1405

NOTE: Use 24 VAC (only) on triac

outputs (BO1–BO6 with SCs)!

NOTE: See the KMC Conquest Controller

Application Guide for information

about switched commons (SC),

using VDC power, and other issues.

NOTE: Connect the STE-9xxx (or

STE-6010/6014/6017 with

no ventilation control) sensor

to the Room Sensor port

using a max. of 150 feet

of Ethernet patch cable.

CAUTION: Do NOT connect 24 VAC

to the analog outputs

(UO7–UO10 and GNDs)!

NOTE: For MS/TP models, turn the End Of

Line switch ON at both physical ends

of the MS/TP network. Connect the

cable shield to earth ground at only

one point.

NOTE: For Ethernet models, connect the

controller to the network with a

standard Ethernet patch cord. NOTE: Analog inputs accept 1K or 10K

sensors, 0–12 VDC, or 4–20 mA.

NOTE: For more wiring examples, see the

wiring diagrams that are part of the

application library in KMC Connect,

Converge, or TotalControl. Early

models shown in the drawings had

different terminal locations. Follow

the terminal labels (not location).

STE-9521

STE-6010-10

(Single Duct VAV, Series Fan Powered with Modulating Reheat and Vent Control)

(From Optional MEP-4x13 10K

Ohm Feedback Potentiometer)

BAC-9311 Controller

1/4" (6.35) FR tubing

to flow sensor

CONNECTIONS (SAMPLE)

UI3 = DAT SENSOR

INPUTS

OUTPUTS (Binary/Triac)

OUTPUTS (Universal/Analog)

UI8 = PRI POSITION

ROOM SENSOR

BO1 = FAN ENABLE

BO5 = PRI DAMPER CW

BO6 = PRI DAMPER CCW

UO7 = MOD REHEAT

UO8 = FAN SPEED

NETWORK

POWER

MS/TP OR ETHERNET

24 VAC/VDC

BO6

BO5

ROOM

SENSOR

HN Line

Voltage

24 VAC

Fan

Start

Primary

Damper

Actuator

P2CCW COM

COM

PhaseNeutral

CW P1

MEP-4001/ MEP-4013

–

BO3

BO4

BO1

BO2

UO7

UO8

UO9

GND

UO10

GND

––

Fan

Speed

Mod

Reheat

SAMPLE (BAC-9311) WIRING

BAC-9300 Series Controller Installation Guide 8925-019-02G

BAC-9301 FCU (2-PIPE) BAC-9301 FCU (4-PIPE)

Inputs Inputs

AI1 Space Sensor (on Room Sensor port) AI1 Space Sensor (on Room Sensor port)

AI2 Space Setpoint Offset (on port) AI2 Space Setpoint Offset (on port)

AI3/UI3 Discharge Air Temperature AI3/UI3 Discharge Air Temperature

AI4/UI4 Outdoor Air Temp AI4/UI4 Outdoor Air Temp

AI5/UI5 Space Humidity AI5/UI5 Space Humidity

AI6/UI6 Supply Water Temperature AI7/UI7 Analog Input #7

AI8/UI8 Analog Input #8 AI8/UI8 Analog Input #8

BI7/UI7 Fan BI6/UI6 Fan

Outputs Outputs

AO7/UO7 Analog Heat/Cool Valve (Proportional)* AO7/UO7 Analog Cooling Valve (Proportional)*

AO8/UO8 Auxiliary Heat (Proportional)** AO8/UO8 Analog Heating Valve (Proportional)**

AO9/UO9 Analog Output #9 AO9/UO9 Analog Output #9

AO10/UO10 Fan Speed Control AO10/UO10 Fan Speed Control

BO1 Fan Low Speed BO1 Fan Low Speed

BO2 Fan Medium Speed BO2 Fan Medium Speed

BO3 Fan High Speed BO3 Fan High Speed

BO4 Binary Heat/Cool Valve (On/Off)* BO4 Binary Cooling Valve (On/Off)*

BO5 Auxiliary Heat (On/Off)** BO5 Binary Heating Valve (On/Off)**

BO6 Binary Output #6 BO6 Binary Output #6

*AO7 and BO4 are controlled simultaneously.

**AO8 and BO5 are controlled simultaneously.

*AO7 and BO4 are controlled simultaneously.

**AO8 and BO5 are controlled simultaneously.

BAC-9301 HPU BAC-9311 HPU

Inputs Inputs

AI1 Space Sensor (on Room Sensor port) AI1 Space Sensor (on Room Sensor port)

AI2 Space Setpoint Offset (on port) AI2 Space Setpoint Offset (on port)

AI3/UI3 Discharge Air Temperature AI3/UI3 Discharge Air Temperature

AI4/UI4 Outdoor Air Temp AI4/UI4 Outdoor Air Temp

AI5/UI5 Space Humidity AI5/UI5 Space Humidity

AI7/UI7 Analog Input #7 AI7/UI7 Analog Input #7

AI8/UI8 Analog Input #8 AI8/UI8 Analog Input #8

BI6/UI6 Fan AI9 Duct Pressure (internal sensor)

BI6/UI6 Fan

Outputs Outputs

AO7/UO7 Analog Output #7 AO7/UO7 Analog Output #7

AO8/UO8 Analog Output #8 AO8/UO8 Analog Output #8

AO9/UO9 Economizer Output AO9/UO9 Economizer Output

AO10/UO10 Analog Output #10 AO10/UO10 Analog Output #10

BO1 Fan Start - Stop BO1 Fan Start - Stop

BO2 Stage 1 Compressor BO2 Stage 1 Compressor

BO3 Stage 2 Compressor BO3 Stage 2 Compressor

BO4 Reversing Valve BO4 Reversing Valve

BO5 Auxiliary Heat BO5 Auxiliary Heat

BO6 Binary Output #6 BO6 Binary Output #6

INPUT/OUTPUT OBJECTS/CONNECTIONS

BAC-9300 Series Controller Installation Guide 9925-019-02G

BAC-9301 RTU BAC-9311 RTU

Inputs Inputs

AI1 Space Sensor (on Room Sensor port) AI1 Space Sensor (on Room Sensor port)

AI2 Space Setpoint Offset (on port) AI2 Space Setpoint Offset (on port)

AI3/UI3 Discharge Air Temperature AI3/UI3 Discharge Air Temperature

AI4/UI4 Outdoor Air Temp AI4/UI4 Outdoor Air Temp

AI5/UI5 Space Humidity AI5/UI5 Space Humidity

AI7/UI7 Analog Input #7 AI7/UI7 Economizer Feedback

AI8/UI8 Analog Input #8 AI8/UI8 Analog Input #8

BI6/UI6 Fan AI9 Duct Pressure (internal sensor)

BI6/UI6 Fan

Outputs Outputs

AO7/UO7 Analog Cooling Output AO7/UO7 Analog Cooling Output

AO8/UO8 Analog Heating Output AO8/UO8 Analog Heating Output

AO9/UO9 Economizer Output AO9/UO9 Economizer Output

AO10/UO10 Analog Output #10 AO10/UO10 Analog Output #10

BO1 Fan Start - Stop BO1 Fan Start - Stop

BO2 Cool Stage 1 BO2 Cool Stage 1

BO3 Cool Stage 2 BO3 Cool Stage 2

BO4 Binary Output #4 BO4 Binary Output #4

BO5 Heating Stage 1 BO5 Heating Stage 1

BO6 Heating Stage 2 BO6 Heating Stage 2

BAC-9311 VAV

Inputs

AI1 Space Sensor (on Room Sensor port)

AI2 Space Setpoint Offset (on port)

AI3/UI3 Discharge Air Temperature

AI4/UI4 Analog Input #4

AI5/UI5 Analog Input #5

AI6/UI6 Analog Input #6

AI7/UI7 Analog Input #7

AI8/UI8 Primary Damper Position

AI9 Primary Duct Pressure (internal sensor)

Outputs

AO7/UO7 Analog Heat

AO8/UO8 Fan Speed

AO9/UO9 Analog Output #9

AO10/UO10 Analog Output #10

BO1 Fan

BO2 Heating Stage 1

BO3 Heating Stage 2

BO4 Heating Stage3

BO5 Primary Damper CW

BO6 Primary Damper CCW

NOTE: See Sample (BAC-9311) Wiring on

page 7 for more information.

NOTE: Universal Input (UIx) terminal = Analog

Input (AIx) object or Binary Input (BIx).

Universal Output (UOx) terminal =

Analog Output (AOx) object.

NOTE: Universal (analog) inputs and outputs

can be congured to emulate binary

(on/off or voltage/no-voltage) objects.

They are used with GND terminals.

NOTE: Binary Output (BOx) terminals are

triacs and are used with SC terminals

instead of GND terminals.

AI3/UI3

AI4/UI4

AI5/UI5

AI7/UI7

AI8/UI8

BI6/UI6

BAC-9300 Series Controller Installation Guide 10 925-019-02G

IMPORTANT NOTICES

The material in this document is for information

purposes only. The contents and the product it

describes are subject to change without notice.

KMC Controls, Inc. makes no representations or

warranties with respect to this document. In no

event shall KMC Controls, Inc. be liable for any

damages, direct, or incidental, arising out of or

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