KMC Controls BAC-5900 Series Manual de usuario

BAC-5900 Series Controller

Installation Guide

KMC Controls, 19476 Industrial Drive, New Paris, IN 46553 /877.444.5622 /Fax: 574.831.5252 /www.kmccontrols.com

INTRODUCTION

Complete the following steps to install a KMC Conquest

BAC-5900 Series BACnet General Purpose Controller.

For controller specifications, see the data sheet at

kmccontrols.com. For additional information, see the

KMC Conquest Controller Application Guide.

MOUNT CONTROLLER

NOTE: Mount the controller inside a metal

enclosure for RF shielding and physical

protection.

NOTE: To mount the controller with screws on a

flat surface, complete the steps in On a

Flat Surface on page 1. Or to mount the

controller on a 35 mm DIN rail (such as

integrated in an HCO-1103 enclosure),

complete the steps in On a DIN Rail on

page 1.

On a Flat Surface

1. Position the controller on a at surface so that the

color-coded terminal blocks 1are easy to access

for wiring after the controller is mounted.

NOTE: The black terminals are for power. The

green terminals are for inputs and outputs.

The gray terminals are for communication.

2. Screw a #6 sheet metal screw through each corner

2of the controller.

On a DIN Rail

1. Position the DIN rail 3so that the color-coded

terminal blocks are easy to access for wiring after

the controller is mounted.

2. Pull out the DIN latch 4until it clicks once.

3. Position the controller so that the top four tabs 5

of the back channel rest on the DIN rail.

4. Lower the controller against the DIN rail.

CONTENTS

Introduction .............................................. 1

Mount Controller........................................ 1

Connect Sensors and Equipment .................. 2

Install (Optional) Override Boards................. 3

Connect (Opt.) Expansion Modules ............... 4

Connect (Opt.) Ethernet Network .................. 4

Connect (Optional) MS/TP Network............... 4

Select End Of Lines (EOL)............................ 5

Connect Power .......................................... 5

Power and Communication Status................. 5

MS/TP Network Isolation Bulbs.................... 7

Configure/Program the Controller................. 7

Sample (BAC-5901) Wiring.......................... 8

Replacement Parts..................................... 9

Important Notices ...................................... 9

BAC-5900 Series Controller Installation Guide 2925-019-01J

5. Push in the DIN latch 6to engage the rail.

NOTE: To remove the controller, pull the DIN latch

until it clicks once and lift the controller off

the DIN rail.

CONNECT SENSORS AND EQUIPMENT

NOTE: A digital STE-9000 Series NetSensor can

be used for configuring the controller (see

Configure/Program the Controller on page

7). After the controller has been configured,

an STE-6010, STE-6014, or STE-6017

analog sensor can be connected to the

controller in place of the NetSensor. See

the relevant installation guide for additional

details.

NOTE: See Sample (BAC-5901) Wiring on page 8

for more information.

1. Plug an Ethernet patch cable 7connected to an

STE-9000 Series or STE-6010/6014/6017 sensor

into the (yellow) ROOM SENSOR port 8of the

controller.

NOTE: The Ethernet patch cable should be a

maximum of 150 feet (45 meters).

CAUTION

On Conquest “E” models, do NOT plug aOn Conquest “E” models, do NOT plug a

cable meant for Ethernet communicationscable meant for Ethernet communications

into the Room Sensor port! The Room Sensorinto the Room Sensor port! The Room Sensor

port powers a NetSensor, and the suppliedport powers a NetSensor, and the supplied

voltage may damage an Ethernet switch orvoltage may damage an Ethernet switch or

router.router.

2. Verify the controller is not connected to power.

3. Wire any additional sensors to the green (input)

terminal blocks 9. See Sample (BAC-5901)

Wiring on page 8.

NOTE: Wire sizes 12–24 AWG can be clamped

together into each terminal.

NOTE: No more than two 16 AWG wires can be

joined at a common point.

4. Connect equipment to the green (output) terminals

. See Sample (BAC-5901) Wiring on page 8

and BAC-5900 series videos on the KMC Conquest

Controller Wiring playlist.

BAC-5900 Series Controller Installation Guide 3925-019-01J

CAUTION

DoDo NOTNOT connect 24 VAC to any output withoutconnect 24 VAC to any output without

first installing an HPO-6701, HPO-6703, or HPO-first installing an HPO-6701, HPO-6703, or HPO-

6705 override board first!6705 override board first!

INSTALL (OPTIONAL) OVERRIDE BOARDS

NOTE: Install output override boards for enhanced

output options, such as manual control, using

large relays, or for devices that cannot be

powered directly from a standard output.

1. Verify the controller is not connected to power.

CAUTION

Connecting 24 VAC or other signals that exceedConnecting 24 VAC or other signals that exceed

the operation specifications of the controllerthe operation specifications of the controller

before an override board is installed will damagebefore an override board is installed will damage

the controller.the controller.

2. Open the plastic cover

3. Remove the jumper

from the slot in which the

override board will be installed.

NOTE: Each of the eight override slots ships from KMC

with a jumper installed on the two pins closest

to the output terminal blocks. Only remove a

jumper if an override board will be installed.

4. Install the override board in the slot in which the

jumper was removed

NOTE: Position the board with the selection switch

towards the top of the controller.

5. Close the plastic cover.

6. Move the A-O-H selection switch

on the

override board to the appropriate position.

NOTE: A = Automatic (Controller Operated)

O = Off

H = Hand (On)

NOTE: For more information, see the HPO-6700

Series installation guide and the HPO-

6700 series videos in the KMC Conquest

Controller Wiring playlist.

BAC-5900 Series Controller Installation Guide 4925-019-01J

7. Wire the output device to the corresponding green

(output) terminal block

of the override board.

NOTE: HPO-6701 triac and HPO-6703/6705 relay

board circuits use the Switched Common

SC terminal—not the Ground Common GND

terminal.

NOTE: HPO-6701 triac outputs are for 24 VAC only.

CONNECT (OPT.) EXPANSION MODULES

NOTE: Up to four CAN-5901 I/O expansion modules

can be connected in series (daisy-chained) to

a BAC-5900 series controller to add additional

inputs and outputs.

1. Wire the gray EIO (Expansion Input Output) terminal

block

of the BAC-5900 series controller to the

gray EIO terminal block of the CAN-5901.

NOTE: See the CAN-5901 I/O Expansion Module

Installation Guide for details.

CONNECT (OPT.) ETHERNET NETWORK

1. For a BAC-5901CE, connect an Ethernet patch cable

7to the 10/100 ETHERNET port

CAUTION

On Conquest “E” models, do NOT plug a cableOn Conquest “E” models, do NOT plug a cable

meant for Ethernet communications intomeant for Ethernet communications into

the Room Sensor port! The Room Sensorthe Room Sensor port! The Room Sensor

port powers a NetSensor, and the suppliedport powers a NetSensor, and the supplied

voltage may damage an Ethernet switch orvoltage may damage an Ethernet switch or

router.router.

NOTE: The Ethernet patch cable should be T568B

Category 5 or better and a maximum of 328

feet (100 meters) between devices.

NOTE: Before May 2016, BAC-xxxxCE models had

a single Ethernet port. They now have dual

Ethernet ports

, enabling daisy-chaining

of controllers. See the Daisy-Chaining

Conquest Ethernet Controllers Technical

Bulletin for more information.

NOTE: On newer models, the Room Sensor port

is yellow

instead of black to help

differentiate it from the black Ethernet

ports.

CONNECT (OPTIONAL) MS/TP NETWORK

1. For a BAC-5901C, connect the network to the gray

BACnet MS/TP terminal block

NOTE: Use 18 gauge AWG shielded twisted pair

cable with maximum capacitance of 51

picofarads per foot (0.3 meters) for all

network wiring (Belden cable #82760 or

equivalent).

A. Connect the –A terminals in parallel with all

other –A terminals on the network.

B. Connect the +B terminals in parallel with all

other +B terminals on the network.

C. Connect the shields of the cable together at

each device using a wire nut or the Sterminal

on KMC controllers.

NOTE: For more information, see Sample (BAC-

5901) Wiring on page 8 and the BAC-

5900 series videos in the KMC Conquest

BAC-5900 Series Controller Installation Guide 5925-019-01J

Controller Wiring playlist.

2. Connect the cable shield to a good earth ground at

one end only.

NOTE: For principles and good practices when

connecting an MS/TP network, see Planning

BACnet Networks (Application Note

AN0404A).

SELECT END OF LINES (EOL)

NOTE: EOL switches are shipped in the OFF

position.

1. If the controller is at either end of a BACnet MS/TP

network (only one wire under each terminal), turn

that EOL switch

to ON.

2. If the controller is at the end of an EIO (Expansion

Input Output) network, turn that EOL switch

ON.

20 21

CONNECT POWER

NOTE: Follow all local regulations and wiring

codes.

1. Connect a 24 VAC, Class-2 transformer to the black

power terminal block

of the controller.

A. Connect the neutral side of the transformer to

the controller's common terminal ⊥ ⊥

B. Connect the AC phase side of the transformer to

the controller's phase terminal ⊥ ⊥

2423

NOTE: Connect only one controller to each 24

VAC, Class-2 transformer with 12–24 AWG

copper wire.

NOTE: Use either shielded connecting cables or

enclose all cables in conduit to maintain RF

emissions specifications.

NOTE: To use DC power supply instead of AC,

see the Power (Controller) Connections

section of the KMC Conquest Controller

Application Guide.

NOTE: For more information, see Sample (BAC-

5901) Wiring on page 8 and the BAC-

5900 series videos in the KMC Conquest

Controller Wiring playlist.

BAC-5900 Series Controller Installation Guide 6925-019-01J

POWER AND COMMUNICATION STATUS

The status LEDs indicate power connection and network

communication. The descriptions below describe

their activity during normal operation (at least 5 to 20

seconds after power-up/initialization or restart).

NOTE: If both the green READY LED and the amber

COMM LED remain OFF, check the power

and cable connections to the controller.

Green READY LED

After controller power-up or restart is complete, the

READY LED flashes steadily about once per second,

indicating normal operation.

Amber (BACnet MS/TP) COMM LED

• During normal operation, the COMM LED flickers as

the controller receives and passes the token over the

BACnet MS/TP network.

• When the network is not connected or

communicating properly, the COMM LED flashes

more slowly (about once a second).

Green (EIO) COMM LED

The Expansion Input Output (EIO) status LED indicates

EIO network communication with one or more CAN-5901

expansion modules. After controller power-up or restart,

the LED flickers as it receives and passes the token:

• The EIO LED flashes when the controller is

communicating with the EIO network

• The EIO LED remains OFF when the (powered)

controller is not communicating with the EIO

network. Check the power and EIO network

connections.

NOTE: See the CAN-5901 I/O Expansion Module

Installation Guide for more information.

Green ETHERNET LED

The Ethernet status LEDs indicate network connection

and communication speed.

• The green Ethernet LED is ON when the controller is

communicating with the network.

• The green Ethernet LED is OFF when the (powered)

controller is not communicating with the network.

2928

Amber ETHERNET LED

• The amber Ethernet LED flashes when the controller

is communicating with a 100BaseT Ethernet

network.

• The amber Ethernet LED remains OFF when the

(powered) controller is communicating with the

network at only 10 Mbps (instead of 100 Mbps).

NOTE: If both the green and amber Ethernet LEDs

remain OFF, check the power and network

cable connections.

BAC-5900 Series Controller Installation Guide 7925-019-01J

MS/TP NETWORK ISOLATION BULBS

The two MS/TP network isolation bulbs

serve three

functions:

• Removing the (HPO-0055) bulb assembly opens the

MS/TP circuit and isolates the controller from the

network.

• If one or both bulbs are ON, the network is

improperly phased. This means the ground potential

of the controller is not the same as other controllers

on the network. If this happens, fix the wiring. See

Connect (Optional) MS/TP Network on page 4.

• If the voltage or current on the network exceeds

safe levels, the bulbs blow, opening the circuit. If

this happens, fix the problem and replace the bulb

assembly.

CONFIGURE/PROGRAM THE CONTROLLER

See the table for the most relevant KMC Controls tool for

configuring, programming, and/or creating graphics for

the controller. See the tools' documents or Help systems

for more information.

NOTE: After the controller has been configured, an

STE-6010/6014/6017 series analog sensor

can be connected to the controller in place

of an STE-9000 series digital NetSensor.

NOTE: A BAC-5901CEcan be configured by

connecting an HTML5-compatible web

browser to the controller’s default IP

address (192.168.1.251). See the Conquest

Ethernet Controller Configuration Web

Pages Application Guide for more

information about the built-in configuration

web pages.

SETUP PROCESS KMC

CONTROLS

TOOL

Configu-

ration

Programming

(Control Basic)

Web Page

Graphics*

Conquest Net-

Sensor



Internal con-

figuration web

pages in Con-

quest Ethernet

“E” models**

KMC Connect

Lite™(NFC)

app***

  KMC Connect™

software

**** **** TotalControl™

software

 

KMC Converge™

module for

Niagara Work-

bench



KMC Converge™

GFX module

for Niagara

Workbench

*Custom graphical user-interface web pages can be

hosted on a remote web server, but not in the

controller.

**Conquest Ethernet-enabled “E” models with the

latest firmware can be configured with an HTML5

compatible web browser from pages served from

within the controller. For information, see the Con

quest Ethernet Controller Configuration Web

Pages Application Guide.

***Near Field Communication via enabled smart

phone or tablet running the KMC Connect Lite app.

****Full configuration and programming of KMC

Conquest controllers is supported starting with

TotalControl™ver. 4.0.

BAC-5900 Series Controller Installation Guide 8925-019-01J

SAMPLE (BAC-5901) WIRING

BLK

SHLD

RED

Controller

Ethernet

Controller

From

BLK

RED

SHLD

NOTE: Use 24 VAC (only) with triac outputs

(HPO-6701 output override boards).

NOTE: See the KMC Conquest

Controller Application Guide

for information about switched

commons (SC), using VDC

power, and other issues.

NOTE: Connect the STE-9xxx

(or STE-6010/6014/6017

with no ventilation control)

sensor to the Room Sensor

port using a max. of 150

feet of Ethernet patch cable.

CAUTION: Do NOT connect 24 VAC to the outputs unless an HPO-6701, HPO-6703, or HPO-6705 are installed!

NOTE: For EIO and MS/TP wiring, turn the

End Of Line switch ON at both physical

ends of the network (one wire under each

terminal). Connect the cable shield to

earth ground at only one point.

NOTE: For Ethernet models, connect the

controller to the network with a

standard Ethernet patch cord.

NOTE: For more information about

connections to expansion modules,

see the installation guide for the

CAN-5901.

NOTE: Analog inputs

accept 1K or 10K

sensors, 0–12

VDC, or 4–20 mA.

NOTE: To use an override board instead of the

default universal output, remove the jumper

and insert a board in that slot. For more

information, see the installation guide

for the HPO-6700 output override board

series.

NOTE: For more information about 4–20 mA

inputs and outputs, see the 4–20 mA

Wiring for Controllers Application Guide.

JumpersOverride Boards

STE-9521

STE-6010-10

(General Purpose Applications)

BAC-5901 Controller

Line

Voltage

VAC

–

0–10 VDC

Device

(on

HPO-6702)

–

0–10 VDC

Device (on

Universal

Output)

GND

UI3

UI5

UI4

UI6

GND

UI7

UI8

GND

UI9

UI10

GND

-A

MS/TP

10/100

ETHERNET

OFF

EOL

OFF

EOL

–

4–20 mA

Device

(on

HPO-6704)

I/O Expansion Module(s)

CAN-5901

BLK

RED

SHLD

GND

UO2

UO1

ROOM

SENSOR

EIO

–

GND

UO4

UO3

GND

UO6

UO5

GND

UO8

UO7

General Purpose Controller

BACnet

24 VAC/VDC

Class 2

50/60 Hz

Made in USA

HSTATUS

2345678

24 VAC/VDC

–

H N

Phase Neutral

12345678

Contactor (on HPO-6701 Triac)

Contactor (on HPO-6703 NO Relay)

Contactor (on HPO-6705 NC Relay)

BAC-5900 Series Controller Installation Guide 9925-019-01J

IMPORTANT NOTICES

The material in this document is for information

purposes only. The contents and the product it describes

are subject to change without notice.

KMC Controls, Inc. makes no representations or

warranties with respect to this document. In no event

shall KMC Controls, Inc. be liable for any damages,

direct, or incidental, arising out of or related to the use of

this document.

The KMC logo is a registered trademark of KMC Controls,

The KMC Connect Lite™ app for NFC conguration

is protected under United States Patent Number

10,006,654. Pat. https://www.kmccontrols.com/patents/

TEL: 574.831.5250

FAX: 574.831.5252

EMAIL: [email protected]

REPLACEMENT PARTS

HPO-0055 Replacement Network

Bulb Module for Conquest

Controllers, Pack of 5

HPO-9901 Conquest Hardware

Replacement Parts Kit

NOTE: HPO-9901 includes the following:

Terminal Blocks DIN Clips

(1) Black 2 Position (2) Small

(2) Grey 3 Position (1) Large

(2) Green 3 Position

(4) Green 4 Position

(2) Green 5 Position

(2) Green 6 Position

NOTE: See the Conquest Selection Guide for more

information about replacement parts and

accessories.

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