KMC Controls BAC-9001CE Manual de usuario

NOTE: The V-clamp nuts 3should be on top.

2. Turn the controller over.

3. Remove the stop screw 4from the storage

location and clean any debris from the

threads.

4. Insert the stop screw into the 60 5or 45 6

stop hole position.

BAC-9000 Series VAV Controller

Installation Guide

INTRODUCTION

Complete the following steps to install a KMC

Conquest™ BAC-9000 Series VAV Controller-

Actuator. For controller specications, see the

data sheet at kmccontrols.com. For additional

information, see the KMC Conquest Controller

Application Guide.

SET DRIVE HUB (45/60°) ROTATION LIMIT

NOTE: Complete the steps in this section if

the VAV damper rotation limit is either

60 or 45 degrees.

NOTE: If the VAV damper rotates 90 degrees,

skip this section and go to Mount

Controller on page 2 instead.

1. Push and hold the gear release 1and rotate

the drive hub and V-clamp 2to the left.

KMC Controls, 19476 Industrial Drive, New Paris, IN 46553 / 877.444.5622 / Fax: 574.831.5252 /www.kmccontrols.com

CONTENTS

Introduction .............................................. 1

Set Drive Hub (45/60°) Rotation Limit............ 1

Mount Controller........................................ 2

Connect Sensors and Equipment .................. 3

Connect (Optional) Pressure Sensor.............. 4

Connect (Opt.) Ethernet Network .................. 4

Connect (Optional) MS/TP Network............... 5

Connect Power .......................................... 5

Power and Communication Status................. 6

MS/TP Network Isolation Bulbs.................... 6

Watch Dog Jumper ..................................... 7

Congure/Program the Controller................. 7

Sample (BAC-9001) Wiring.......................... 8

Replacement Parts..................................... 9

Important Notices ...................................... 9

BAC-9000 Series Controller Installation Guide 2921-019-01F

NOTE: The drive hub and V-clamp will be

rotated in the same direction in Step 8.

2. Push and hold the gear disengagement

lever 8on the side of the controller.

3. Rotate the drive hub and V-clamp 9in the

same direction that opened the damper.

NOTE: Continue to rotate the drive hub and

V-clamp until they reach a stop.

4. Position the controller over the damper

shaft

so that the color-coded terminal

blocks are easy to access for wiring

NOTE: The black terminals are for power.

The green terminals are for inputs and

outputs. The gray terminals (if present)

are for MS/TP communication.

5. Finger-tighten the V-clamp nuts

to position

the damper shaft in the drive hub.

6. Center the mounting bushing

in the

mounting tab

5. Tighten the screw until the screw head

touches the plastic in the bottom of the recess.

NOTE: Overtightening the screw can cause

compression in the case which may

interfere with the controller operation.

MOUNT CONTROLLER

NOTE: Install the controller in a metal

enclosure for RF shielding and physical

protection.

NOTE: The controller can be installed on a

3/8–5/8 inch (9.5–16 mm) round or

3/8–7/16 inch (99.5–11 mm) square

damper shaft with a minimum length

of 2 inches (51 mm).

1. Manually rotate the damper shaft 7on the

VAV box to fully open the damper.

BAC-9000 Series Controller Installation Guide 3921-019-01F

NOTE: The Ethernet patch cable should be a

maximum of 150 feet (45 meters).

CAUTION

On Conquest “E” models, do NOT

plug a cable meant for Ethernet

communications into the Room Sensor

port! The Room Sensor port powers a

NetSensor, and the supplied voltage

may damage an Ethernet switch or

router.

NOTE: Auxiliary VAV equipment such as fans,

heaters, reheat valves, and discharge

air temperature sensors can be

connected to the controller.

2. Connect auxiliary VAV equipment to the input

and output green terminal blocks

CAUTION

Do NOT connect 24 VAC to the analog

outputs (UO3–UO5 and GNDs)!

NOTE: Use 24 VAC (only) with triac outputs

(BO6–BO9 with SC).

NOTE: Wire sizes 12–24 AWG can be clamped

in each terminal.

7. Attach the controller to the VAV box with a

#8 sheet metal screw through the mounting

bushing

8. Evenly tighten the V-clamp nuts

on the

drive hub to 30–35 in-lb.

CONNECT SENSORS AND EQUIPMENT

NOTE: A digital STE-9000 Series NetSensor

can be used for conguring the

controller (see Congure/Program

the Controller on page 7). After the

controller has been congured, an

STE-6010, STE-6014, or STE-6017

analog sensor can be connected to the

controller in place of the NetSensor.

See the relevant installation guide for

additional details.

NOTE: See Sample (BAC-9001) Wiring on

page 8 for more information.

1. Plug an Ethernet patch cable

connected

to an STE-9xxx or STE-6010/6014/6017

sensor into the controller’s (yellow

) ROOM

SENSOR

port.

BAC-9000 Series Controller Installation Guide 4921-019-01F

18 19

CONNECT (OPT.) ETHERNET NETWORK

1. For a BAC-9001CE (only), connect an Ethernet

patch cable

to the 10/100 ETHERNET

port.

CAUTION

On Conquest “E” models, do NOT

plug a cable meant for Ethernet

communications into the Room Sensor

port! The Room Sensor port powers a

NetSensor, and the supplied voltage

may damage an Ethernet switch or

router.

NOTE: Before May 2016, BAC-9001CE models

had a single Ethernet port

. They

now have dual Ethernet ports

enabling daisy-chaining of controllers.

See the Daisy-Chaining Conquest

Ethernet Controllers Technical

Bulletin on the KMC Partner web site

for more information.

NOTE: No more than two (16 AWG) wires can

be joined at a common point.

CONNECT (OPTIONAL) PRESSURE SENSOR

NOTE: Complete the steps in this section

to connect an air flow sensor to the

controller.

NOTE: Only the BAC-9021 controller does not

have PRESSURE SENSOR ports. For

that model, skip this section.

NOTE: Use 1/4 inch (6.35 mm) FR tubing.

Tubing should not be longer than 20

feet (6 meters).

1. Remove the black shipping plugs

from the

PRESSURE SENSOR ports.

2. Connect the high pressure tube from the

pressure flow sensor to the HIGH

port on

the controller.

3. Connect the low pressure tube from the

pressure flow sensor to the LOW

port on

the controller.

BAC-9000 Series Controller Installation Guide 5921-019-01F

see Planning BACnet Networks

(Application Note AN0404A).

NOTE: The EOL switch is shipped from the

factory in the OFF position.

3. If the controller is at either end of a BACnet

MS/TP network (only one wire under each

terminal), turn the EOL switch

to ON.

CONNECT POWER

NOTE: Follow all local regulations and wiring

codes.

1. Connect a 24 VAC, Class-2 transformer to

the black power terminal block

of the

controller.

A. Connect the neutral side of the transformer

to the controller’s common terminal ⊥

B. Connect the AC phase side of the

transformer to the controller’s phase

terminal ∼

NOTE: Connect only one controller to each

transformer with 12–24 AWG copper

wire.

NOTE: Use either shielded connecting cables

or enclose all cables in conduit to

maintain RF emissions specications.

NOTE: Also on the newer models, the Room

Sensor port is yellow

instead of

black to help differentiate it from the

black Ethernet ports.

22 21

NOTE: The Ethernet patch cable should be

T568B Category 5 (or better) and a

maximum of 328 feet (100 meters)

between devices.

CONNECT (OPTIONAL) MS/TP NETWORK

1. For a BAC-9001 or BAC-9021, connect the

network to the gray BACnet MS/TP network

terminal block

NOTE: Use 18 gauge AWG shielded twisted

pair cable with maximum capacitance

of 51 picofarads per foot (0.3 meters)

for all network wiring (Belden cable

#82760 or equivalent).

A. Connect the –A terminals in parallel with

all other –A terminals on the network.

B. Connect the +B terminals in parallel with all

other +B terminals on the network.

C. Connect the shields of the cable together

at each device using a wire nut or the S

terminal in KMC BACnet controllers.

2. Connect the cable shield to a good earth

ground at one end only.

NOTE: For principles and good practices

when connecting an MS/TP network,

BAC-9000 Series Controller Installation Guide 6921-019-01F

POWER AND COMMUNICATION STATUS

The status LEDs indicate power connection and

network communication. The descriptions below

describe their activity during normal operation (at

least 5 to 20 seconds after power-up/initialization

or restart).

NOTE: If both the green READY LED and the

amber COMM LED remain OFF, check

the power and cable connections to the

controller.

Green READY LED

After controller power-up or restart is complete,

the READY LED flashes steadily about once per

second, indicating normal operation.

Amber (BACnet MS/TP) COMM LED

 During normal operation, the COMM LED

flickers as the controller receives and passes

the token over the BACnet MS/TP network.

 When the network is not connected or

communicating properly, the COMM LED

flashes more slowly (about once a second).

Green ETHERNET LED

NOTE: The Ethernet status LEDs

indicate network connection and

communication speed.

 The green Ethernet LED stays ON when the

controller is communicating with the network.

 The green Ethernet LED is OFF when the

(powered) controller is not communicating

with the network.

30 31

Amber ETHERNET LED

 The amber Ethernet LED flashes when the

controller is communicating with a 100BaseT

Ethernet network.

 The amber Ethernet LED remains OFF when

the (powered) controller is communicating

with the network at only 10 Mbps (instead of

100 Mbps).

NOTE: If both the green and amber Ethernet

LEDs remain OFF, check the power and

network cable connections.

MS/TP NETWORK ISOLATION BULBS

The two network isolation bulbs

serve three

functions:

 Removing the (HPO-0055) bulb assembly

opens the MS/TP circuit and isolates the

controller from the network.

 If one or both bulbs are ON, the network is

improperly phased. This means the ground

potential of the controller is not the same

as other controllers on the network. If

this happens, x the wiring. See Connect

(Optional) MS/TP Network on page 5.

 If the voltage or current on the network

exceeds safe levels, the bulbs blow, opening

the circuit. If this happens, x the problem and

replace the bulb assembly.

BAC-9000 Series Controller Installation Guide 7921-019-01F

SETUP PROCESS KMC

CONTROLS

TOOL

Cong-

uration

Programming

(Control Basic)

Web Page

Graphics*

Conquest

NetSensor



Internal con-

guration web

pages in Con-

quest Ethernet

“E” models**



KMC Connect

Lite™ (NFC)

app***

  KMC Con-

nect™software

**** **** TotalControl™

software

 

KMC Con-

verge™module

for Niagara

WorkBench



KMC Con-

verge GFX

module for

Niagara Work-

Bench

*Custom graphical user-interface web pages can be

hosted on a remote web server, but not in the

controller.

**Conquest Ethernet-enabled “E” models with the

latest rmware can be congured with an HTML5

compatible web browser from pages served from

within the controller. For information, see the Con

quest Ethernet Controller Conguration Web

Pages Application Guide.

***Near Field Communication via enabled smart

phone or tablet running the KMC Connect Lite app.

****Full conguration and programming of KMC

Conquest controllers is supported starting with

TotalControl ver. 4.0.

WATCH DOG JUMPER

The watch dog jumper

resets the controller

if there is a power failure or a communication

timeout between the controller and the network.

Never remove the jumper (from the two outer

pins).

CONFIGURE/PROGRAM THE CONTROLLER

See the table (on the next page) for the most

relevant KMC Controls tools for conguring,

programming, and/or creating graphics for the

controller. See the tools’ documents or Help

systems for more information.

NOTE: After the controller has been

congured, an STE-6010/6014/6017

series analog sensor can be connected

to the controller in place of an STE-

9000 series digital NetSensor.

NOTE: A BAC-9001CE can be congured by

connecting an HTML5-compatible

web browser to the controller’s default

IP address (192.168.1.251). See

the Conquest Ethernet Controller

Conguration Web Pages Application

Guide for more information about the

built-in conguration web pages.

BAC-9000 Series Controller Installation Guide 8921-019-01F

SAMPLE (BAC-9001) WIRING

DAT

10K Ohm

Type 3

Thermistor

Ethernet

BLK

SHLD

RED

Controller

From

BLK

RED

SHLD

(Optional)

STE-1405

NOTE:Connect the STE-9xxx (or

STE-6010/6014/6017 with

no ventilation control) sensor

to the Room Sensor port

using a max. of 150 feet

of Ethernet patch cable.

CAUTION:Do NOT connect 24 VAC to the

analog outputs (UO3–UO5 and GNDs)!

NOTE:For MS/TP models, turn the

End Of Line switch ON at both

physical ends of the MS/TP

network. Connect the cable

shield to earth ground at only

one point.

NOTE:For Ethernet models, connect the

controller to the network with a

standard Ethernet patch cord.

NOTE:Analog inputs accept 1K or 10K

sensors, 0–12 VDC, or 4–20 mA.

NOTE:For more wiring examples, see the

wiring diagrams that are part of the

application library in KMC Connect,

Converge, or TotalControl.

STE-9521

STE-6010-10

(Single Duct VAV, Series Fan Powered with Floating Reheat and Vent Control)

1/4" (6.35) FR tubing

to flow sensor

COM

24 VAC

(Only)

Phase Neutral

–

Fan

Start

Fan

Speed

–

OPEN CLOSECOM

Floating

Reheat

UI3 RDY

COM

GND

UI4

PRESSURE SENSOR

HIGH

LOW

-A

BACnet MS/TP EOL

10/100

ETHERNET

BAC-9001/9001CE Controller

H N

Line

Voltage

CONNECTIONS (SAMPLE)

UI3 = DAT SENSOR

INPUTS

OUTPUTS (Binary/Triac)

OUTPUTS (Universal/Analog)

ROOM SENSOR

NETWORK

POWER

MS/TP OR ETHERNET

UO4 = FAN SPEED

BO6 = FAN ENABLE

BO7 = OPEN VALVE

BO8 = CLOSE VALVE

UI5

GND

UI6

UO3

GND

UO4

GND

UO5

ROOM

SENSOR

BO6

BO7

BO8

BO9

OFFON

NOTE:Use 24 VAC (only) on triac outputs

(BO6–BO9 with SC)!

IMPORTANT NOTICES

The material in this document is for information

purposes only. The contents and the product it

describes are subject to change without notice.

KMC Controls, Inc. makes no representations or

warranties with respect to this document. In no

event shall KMC Controls, Inc. be liable for any

damages, direct, or incidental, arising out of or

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