Jbc AL-9A Manual de usuario

SOLDER FEED STATION

Index

Page

English 1

Español 8

Deutsch 15

Reference Guide

ENGLISH

We appreciate the trust you have placed in JBC in purchasing this station.

It is manufactured to the strictest quality standards in order to give you the best possible

service. Before turning on your station, we recommend you read these instructions

carefully.

Technical speciﬁcations

- AL 230V control unit Ref. AL-2A

Input: 230V 50Hz. Output: 24V

- AL 120V control unit Ref. AL-1A

Input: 120V 60Hz. Output: 24V

- AL 100V control unit Ref. AL-9A

Input: 100V 60Hz. Output: 24V

- Power: 60W.

- ESD protected housing.

Typical surface resistance: 105-1011Ohms/square.

Solder feed station

AL 230V Ref.AL-2A

AL 120V Ref.AL-1A

AL 100V Ref.AL-9A

Solder feed stand AL

Ref. AL-SA

Solder feed handpiece

Ref. AL-A

Cartridge

Control unit

Guide set for solder thread 0,9 - 1 ø

Ref. 0002401

- Complies with CE standards on electrical safety,

electromagnetic compatibility and antistatic

protection.

- Equipotential connector and the tool tip are con-

nected to station mains ground supply for ESD

protection.

- RoHS compliant.

- Total weight of unit: 6,1 Kgs (13,5lbs).

This product should not be thrown in the

garbage.

ENGLISH

Stand connector

Pedal connector or

external command

Equipotential

connector

Solder thread guide tube

Dragging to adjust the solder

thread strength

Command to release the pres-

sure of the wheels of the solder

dragging mechanism

Pressure regulation of

the spring tightening

control

AL Solder feed station

- AL 230V Ref. AL-2A

- AL 120V Ref. AL-1A

- AL 100V Ref. AL-9A

This station allows you to keep the hand that would

normally hold the solder wire free. If you plan to

use accessories such as pedal switch and stand

arm, then both hands will remain free. This system

is also designed to work as an automatic solder

feed station.

The system includes:

- Control unit.

- Solder feed handpiece Ref. AL-A

with the 250-403 cartridge Ref. C250403

- AL solder feed stand Ref. AL-SA

RECOMMENDATIONS FOR USE

For soldering

- Preferably select a temperature below 350°C

(662ºF). Excess temperature reduce tip life.

- The tip must be well tinned for good heat

conduction.

Safety measures

- Place the tool back on its stand in order to let it

cool down before you store it.

- Guide set for solder thread 0,9 - 1 øRef. 0002401

- Connection cable to mains.

- Transport packaging.

ENGLISH

For a proper installation, please proceed as follow:

1. Place the control in the position showed in the

graphic in order to open the dragging mechanism.

2. Loosen the solder reel guide screws of the control

unit.

OPERATION

Place the solder reel in the stand and set the 2

screws.

Place the toolholder metal base and the solder reel

(maximum weight 1kg). Press the 2 screws.

3. Place the tubes and guides set in the control unit.

Tighten the screws.

Toolholder metalbase

The guide set for the solder thread supplied with

the control unit is specially designed for solder reels

diammeter of 0,9 to 1 mm.

If you wish to use other solder reel sizes, you

can order other 3 guide sets as accessory (see

accessories).

Guide tube screw

Guide tube

8 - 10 mm

4. Place the solder feed handpiece.

¡Warning!

As a safety measure and in order to avoid burns,

whenthecartridge is manipulatedyoumustswitch off

the station or disconnect the solder feed handpiece.

Take into account that it only takes a few seconds to

reach the working temperature.

ENGLISH

7. Take the solder thread from the solder reel until

the guide tube start.

Place the control in the indicated position in order

to close the dragging mechanism.

5. Place the guide tube for the solder threat in the

solder feed handpiece. You must leave a distance

between 8-10mm from the tip of the cartridge and

the end of the guide tube end. Tighten the screw of

the guide tube.

6. Point the tip of the cartridge to the solder guide

tube exit. Tighten the cartridge screws.

Connect the handpiece to the station and switch

it on. Press the WIRE LOAD key (Fast dragging

thread) till the solder leaves by the end of the guide

tube. Display will show the message "LOADING

SOLDER WIRE".

Thread dragging

button

Important.

- It is essential to insert the cartridge till the

end for a good connection. Take the mark

as reference.

Fast dragging thread

Alignment

Cartridge and

electric connection

screw

WARNING: It is esential

to tighten this screw for

the tool to function.

ENGLISH

CLUTCH REGULATION

The dragging mechanism of the station has one

clutch A.

Its function is to allow the forwarding of the solder

threat when the station is working properly but also

avoid stall and or clugging situations when any

cause arises.

The dragging strengh must be adjusted with the

command A. If we rotate it the dragging strengh

is increased.

With command Bthe dragging system is tauten.

The more gap, the more strenght will be obtained.

The station is ready to work.

In order to make a solder joint you only need to

press over the thread dragging button in the handle.

The programm of the station will allow you to modify

all the working parameters. You can display the

parameters with the SELECT key and modify them

with +and - keys.

PROGRAMMING

Thesystemallowustomodifyandadjustthefollowing

working parameters directly:

- Temperature between 90 and 400ºC (up to 450ºC

with SETUP).

- Working mode.

- Length thread.

- Speed advance thread.

In order to modify the initial installation parameters

and have access to the counters, you must hold the

SELECT key for 3 seconds.

You will ﬁnd the operation diagrams are on the

following pages.

STATION DISPLAY

There are 4 tool status:

USE (Use). The tool is ready to work.

STD (Stand). The tool is placed in the stand but still

not in the sleep mode.

SLP (Sleep). The tool is in the sleep mode in the

stand, its temperature has dropped till the sleep

temperature.

OL. The power circuit is overheated. The power is

temporarily not supplied.

TEMP. 230ºC USE

disc. L 10 S 11

Tool temperature Tool status

Length thread Speed

Working method

ERROR MESSAGES

No cartridge/tool

Either no tool is connected with the correct cartridge

or the heating element of the cartridge is open.

Wrong tool

The tool which is connected is not valid.

Shortcircuit

The cartridge is in shortcircuit

System stopped by overload (100ºC / 210ºF)

The station has reached a dangerous temperature

and the station stops.

WARNING MESSAGES

Overload (85ºC /185ºF)

When the temperature of the station is close to its

maximum limit, a warning appears for 2 seconds

each 8 seconds as long the station is not cooled

down. The station does not stop.

ENGLISH

SLEEP FUNCTION

Tool in sleep mode

As son as the soldering iron is left on the stand,

the tip's temperature automatically drops to the

sleep temperature. This is possible because of its

extremely fast thermal response, which allows to

reach the working temperature from the sleep one

without interruption. The oxidation rates on the tin

coating of the tip are drastically reduced, which

increases the tip's lifespan from 2 to 3 times.

To indicate that the tool is in sleep-mode, the display

will show the text SLP.

TEMP. 230ºC SLP

disc. L 10 S 11

HIBERNATION MODE

It is only a "Sleep" second what makes the station

to be in hibernation status, that is to say, the station

keeps runnning but without heating their tools.

It is an state of minimum consumption, but when

it detects that we are using a tool, it turns out

operatively again.

The timing of the hiberation mode is independent

from the sleep mode. It activates by default after

30 minutes.

The hibernation function parameters can be

modiﬁed.

In order to take full advantage of the sleep

function and as a security measure, it is

necessary to place the tool in the stand when it

is not being used.

If you would like to change the SLEEP and

HIBERNATION parameters,as any other function,

see page 22.

The sleep function parameters can be modiﬁed

using the station program.

ENGLISH

Accessories

There are other 3 guide sets, apart from the one

supplied with the equipment, for the following solder

thread diameters:

- 0,4 - 0,5 ø Ref. 0002399

- 0,6 - 0,8 øRef. 0002402

- 1,1 - 1,5 øRef. 0002843

Each set is supplied with 2 thread guides, the lead-

ing tube and the exit guide in the iron.

Hands free soldering

stand AL

Ref. AL-IA

The pedal can be plugged to the connector placed

at the rear of the station. Pedal is an option.

Foot switch has the same function as button on the

handle used to feed solder.

Accessory blower

Ref.0003293

Solder feed handpiece

Ref: AL-A

Fume extractor accessory

AL-A Ref: 0004468

You must screw the parts by

the subjection bridle to join the

solder feed handpiece.

You will ﬁnd all the information about control unit AL

in our web site:

http://www.jbctools.com

JBC reserves the right to make technical changes without prior

notiﬁcation.

Pedal

Ref. 0964551

AB Air blower

Ref.AB-2A (230V)

Ref.AB-1A (120V)

Agradecemos la conﬁanza depositada en JBC al adquirir esta estación. Ha sido

fabricada con las más estrictas normas de calidad para prestarle el mejor servicio.

Antes de poner en marcha el aparato, recomendamos leer con atención las

instrucciones que a continuación se detallan.

ESPAÑOL

Datos técnicos

- Unidad de control AL 230V Ref. AL-2A

Entrada: 230V 50Hz. Salida: 24V

- Unidad de control AL 120V Ref. AL-1A

Entrada: 120V 60Hz. Salida: 24V

- Unidad de control AL 100V Ref. AL-9A

Entrada: 100V 60Hz. Salida: 24V

- Potencia: 60W.

- Caja antiestática.

Resistencia típica superﬁcial: 105-1011 Ohms/

cuadro.

Alimentador de estaño

AL 230V Ref.AL-2A

AL 120V Ref.AL-1A

AL 100V Ref.AL-9A

Soporte soldador AL

Ref. AL-SA

Lápiz alimentador estaño

Ref. AL-A

Cartucho

Unidad de control

Conjunto guía para hilo 0,9 - 1 ø

Ref. 0002401

- Cumple la normativa CE sobre seguridad

eléctrica, compatibilidad electromagnética y

protección antiestática.

- El borne equipotencial y la punta del soldador

están en conexión directa a la toma de tierra de

red para protección ESD.

- Cumple la normativa RoHS.

- Peso unidad completa: 6,1 Kgs.

Esteproductonodebesertiradoalabasura.

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