Jbc Advanced Series Manual de usuario

Index Page

English 1

0795400-0

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GARANZIA ITALIANO

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DATEOFPURCHASE

FECHADECOMPRA

DATED'ACHAT

KAUFDATUM

DATADIACQUISTO

STAMPOFDEALER

SELLODELDISTRIBUIDOR

CACHETDUDISTRIBUTEUR

STEMPELDESHÄNDLERS

TIMBRODELDISTRIBUTORE

SERIALNº

✂

TE5000

HOT-AIR FLOW REPAIR STATION

MANUFACTURED BY

JBC Industrias, S.A.

Vilamarí, 50 - 08015 BARCELONA - SPAIN

Tel.: +34 93 325 32 00 - Fax: +34 93 424 93 01

http://www.jbctools.com e-mail:[email protected]

ENGLISH

We appreciate the confidence you have placed in JBC in purchasing this station.

It is manufactured to the most stringent quality standards in order to give you the

best possible service. Before turning on your station, we recommend you to read

these instructions carefully.

TE 5000

Hot-air flow

reapair station

Hot air

ON/OFF

Control Unit

Temperature

selection

Air flow

regulation

Indication LCD

multifunction

Heater inlet

Heater stand TE 8600

Ref. 0798600

Heater

Vacuum pump

selection

Vacuum inlet

Suction tube

with connectors

Ref. 0932330

Tripod 20

Ref. 0932050

Tripod 40

Ref. 0932250

Extractor stand

Ref. 0792800

ENGLISH

OPERATION

Turning on

Turn on using the switch on the rear of the

control unit. The screen shows OFF.

Descriptionofcontrols

-PEDAL:

Hot air is produced when it is held down.

Releasing it returns the system to OFF,

though the turbine continues to operate until

the air temperature falls below 100°C.

-BUTTONS:

Activates or desactivates the hot-air flow. After a

function-time of one minute the hot-air flow

switches automatically off.

VACUUM

On/off switch for the suction pump.

- CONTROLS:

TEMPERATURE

This enables temperatures from 150 to 450°C

to be selected.

The display shows the actual air temperature

when the unit is working.

AIR FLOW

This enables the air flow to be set on a scale

from 1 (corresponding to the lowest setting

of 2 l/min) to 10 (corresponding to the highest

of 11 l/min).

HEAT

SPECIFICATIONS

The station TE 5000 is used for desoldering and

soldering of small and medium sized SMD's by hot-

air.

-TE 5000 230V 50Hz EU: Ref. 5000200

-TE 5000 230V 50Hz UK: Ref. 5000201

-TE 5000 120V 60Hz US: Ref. 5000100

Thestation’scomponents

- Control unit with heater 200W

-TE 8600 heater stand Ref.0798600

- Extractor stand Ref. 0792800

- Set of 5 protectors (Fig. 1, page 47)

- Set of 3 extractors (Fig. 2, page 47)

- 2 tripods for the protectors (Fig. 1, page 47)

- Set of 4 suction cups Ref. 0930110

- Suction tube with connectors Ref. 0932330

- 4 nozzles:

ø 2 Ref. 0990330

ø 2,5 Ref. 0990350

ø 3 Ref. 0990370

ø 4 Ref. 0990410

In order to make the nozzles removal easier, the

stand has a special bushing.(Fig. 3, page 47).

- Instruction manual Ref. 0795400

The pedal ref. 0964551 can be connected to the

connector placed at the rear of the station. This

article is not delivered with the station.

Control Unit technical specifications

- Temperature selection from 150 to 450°C.

- Accuracy of selected temperature: ±5%.

- Air flow regulation: 2-11 l/min.

- Station's maximum power: 250W.

- ESD protected housing.

Typical surface resistance: 105-1011Ohms/

square.

- Complies with EC standards on electrical

safety and electromagnetic compatibility.

- Weight of complete unit: 5.5 kg.

ENGLISH

The following values are show as a guide for each

application:

Soldering

small 300°C 1 - 2

components

Soldering

medium and 350°C 1 - 7

large comp.

Desoldering 300°C

small or 1 - 4

components 350°C

Desoldering 400°C 7

medium and or or

large comp. 450°C Maximum

Air

Flow

Temp.

The nozzles are removed from the heather through

the special bushing on the stand.

RECOMMENDATIONS FOR SOLDERING

AND DESOLDERING

In hot-air soldering and desoldering processes,

melting point is reached as a result of the heat

applied, the function of the air being to bring

the required heat to bear on the components. It

is therefore very important to select the lowest

possible air flow, and we recommend that the

heater be used without a nozzle whenever

possible, thus avoiding components being

shifted and solder being driven out.

3) Apply soldering cream (*) for SMD on the

circuit pad. For application we recommend our

model DP 6070 dispenser or any other available

on the market.

For soldering

Process for small SMD components of two or

three pins such as heating elements, capacitors,

transistors, etc:

1) If the component has been desoldered pre-

viously, any traces of solder left on the

circuit pads must be cleaned up by

desoldering-iron suction. We recommend our

desoldering station AR 5500.

2) Temperature 300°C, air flowrate 1-2.

ENGLISH

The amount of cream used for each soldering

operation should be just sufficient to cover the

trace of the component pin. Any excess cream

may extend over the circuit on melting and

cause short-circuits.

5) Move the nozzle tip to about 15-20 mm

from the component terminal and direct

the hot air flow against it. Wait for a few

seconds until the cream flux liquefies.

During this time the terminal will be

preheated to about 100°C. Move the tip

closer to 8-10 mm and hold it just until the

tin alloy melts. Immediately remove the

heater. If the solder area is overheated, it

oxidizes making soldering difficult and

there is a risk of damaging the component

or the printed circuit copper adhesive.

4) Take the component with a JBC PK 6060 or

DP 6070 Pick & Place or otherwise with fine

pincers, place it in position on the circuit and

hold it in place.

Process for printed circuits in PLCC, QFP, SO

encapsulations:

1) Temperature of about 350°C, air flowrate 1-7.

2) Apply soldering cream (*) for SMD on the

circuit pads, forming a bead transverse to

the direction of the tracks. In this operation,

it is vital not to apply too much cream, since

any excess may lead to solder cross-

connections being formed between the

component’s pins.

3) Take the component with the PK 6060 or DP

6070 Pick & Place, place it in position on the

circuit and hold it in place.

ENGLISH

4) Use the heater like the previous case,

advancing slowly from one extreme to another

of the pins line.

(*) Alloy 62 Sn/ 36 Pb/ 2 Ag Type RMA/CMA.

For desoldering

Temperature from 400 to 450°C, an air flowrate

from 7 to maximum, depending on the size of the

component.

Depending on the size of the integrated circuit to

be desoldered, you will have to use:

A) Protector + trípod.

B) Extractor.

C) Trípod.

A) Protector + tripod:

- Select protector and tripod size in function of

the IC to be desoldered and place it over the

component.

- Use the VACUUM button to start the suction

pump and then fit the tripod. Press the sucker

down until it sticks onto the component.

- Use the pedal or the HEAT button to start the

hot-air generator, directing it with a circular

movement at the component terminals and

taking care to distribute the heat evenly.

- When the soldering flux turns liquid the extractor

will automatically lift the component.

ENGLISH

B) Extractor:

- Select extractor size in function of the IC to be

desoldered. Use the VACUUM button to start

the suction pump.

- Fit the extractor and press the sucker down until

it sticks onto the component.

- Use the pedal or the HEAT button to start the

hot-air generator, directing it with a circular

movement at the component terminals and taking

care to distribute the heat evenly.

- When the soldering flux turns liquid the extractor

will automatically lift the component.

There are different models of protectors and

extractors as accessories.

The measurements of all the extractors and

protectors are given on page 47 of instructions

manual.

C) Tripod:

For small components for which an extractor

cannot be used, we recommend use of tripod 20

Ref. 0932050, as shown in the figure.

Use the tripod 40 Ref. 0932250 for larger integrated

circuits.

ENGLISH

OPERATING INCIDENTS

The suction cup does not adhere to the

component.

Deficient aspiration, Vacuum.

1 Verify if the suction cup is well placed and in

perfect condition.

JBC reserves the right to make technical changes without

prior notification.

Error messages

Whenever the ERR message appears, the

equipment turns itself off completely.

The following messages are displayed:

- BLANKSCREEN

Powerfailure.

Check for blown fuses.

- ERR 1

The temperature will not rise.

Possible causes: heating element open or blown

fuse.

Filter

Ref. 0861800

2 Check the incoming air filter in the interior of

the station and replace it if dirty or obstructed.

- ERR 3

No reading from the thermocouple.

Possible cause: open thermocouple.

- ERR 8

Faultyreadingoftherotationsmeter oftheairpump.

Possible causes: airpump damaged or faulty

function of the optical sensor circuit.

To recuperate any of these errors actuate the

general switch at the back of the station, the

pedal should not be pushed at this moment.

ITALIANO

AD 2200

Soldering stations for specialized use with SMD

components assemblies.

AR 5500

Desoldering station which enable the rapid

desoldering of all kinds of insertion components.

AM 6000

Station for rework and repair of through-hole and

SMT boards.

JT 7000

Hot-air flow repair station for desoldering all types

of SMD’s particulary QFPs and PLCCs of any size.

ITALIANO

ELECTRIC WIRING DIAGRAM

TE 5000 230V 50Hz

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