HERO PASSION XTEC Manual de usuario
PREFACE
Your vehicle is conforming to latest (Bharat stage-VI norms) regulation for emission, safety &
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
Thank you for selecting a We wish you many miles of Hero MotoCorp PASSION XTEC
continued riding pleasure in the years ahead.
We at are committed to demonstrate excellence in our environment Hero MotoCorp,
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
This booklet is your guide to the basic operation and maintenance of your new
. Please take time to read it carefully. As with any fine Hero MotoCorp PASSION XTEC
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
Your Authorised dealer will be glad to provide further information or Hero MotoCorp
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
NOTE
ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT IS
OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS COULD
LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT NOTICE. Hero
MotoCorp Ltd ‘ XTEC’ COMPLIES WITH THE LATEST EMISSION PASSION
NORMS.
Pg. No.Pg. No.
CONTENTS
Pg. No.
SIDE STAND INDICATOR/SWITCH 25
ANTI-THEFT TIPS 7
VEHICLE SAFETY 8
ŸImportant safety information 8
ŸProtective apparel 9
ŸIgnition switch 12
HANDLEBAR SWITCHES CONTROL 22
LCD Panel 15
ŸInstruments and Indicators 13
LOW FUEL INDICATOR 17
VEHICLE IDENTIFICATION 1
i3s (IDLE STOP START SYSTEM) 23
VEHICLE SPECIFICATION 5
BRAKING 33
TOOL KIT/FIRST AID KIT 34
ACCESSORIES & MODIFICATIONS 7
PARTS FUNCTION 12
VEHICLE VIEWS 2
SEAT LOCK/HELMET HOLDER 28
SAFE RIDING TIPS 10
TIPS FOR HEALTHY ENVIRONMENT 11
FEATURES 17
FUEL TANK 27
PRE-RIDE INSPECTION 29
STARTING THE ENGINE 31
RIDING 33
PARKING 34
USB CHARGER 28
MAINTENANCE SCHEDULE 37
MAIN/SIDE STAND LUBRICATION 59
NUTS, BOLTS & FASTENERS 62
BATTERY 62
VALVE CLEARANCE ADJUSTMENT 45
DRIVE CHAIN SLACKNESS 49
FUSE REPLACEMENT 64
ENGINE OIL FILTER ELEMENT 42
CLEANING AND WASHING OF VEHICLE 35
AIR CLEANER 44
SUSPENSION 55
WHEEL 56
BRAKES 51
MAINTENANCE 35
CLUTCH LEVER FREE PLAY 47
TUBELESS TYRES 60
STOP LAMP SWITCH 64
HEADLAMP FOCUS ADJUSTMENT 65
SAFETY PRECAUTION 36
SPARK PLUG INSPECTION 40
ENGINE OIL 40
OIL FILTER SCREEN 43
THROTTLE OPERATION 48
DRIVE CHAIN SLIDER INSPECTION 51
EVAPORATIVE EMISSION CONTROL SYSTEM 66
POLISHING OF VEHICLE 66
ZONAL/REGIONAL/AREA OFFICES
CATALYTIC CONVERTER 65
WARRANTY
ROAD SIGNS 70
BASIC TROUBLESHOOTING 67
HERO GENUINE PARTS
VEHICLE IDENTIFICATION
1
Model: PASSION XTEC
VINVariants
Electric start/Front Disc/Rear Drum/Cast wheel
Engine No.
Location: Stamped on the lower side of the
left crankcase.
JA06EA
Engine
MBLJAW25#########
JA06EA#
#######
VIN and Engine No. may be required:
1. During registration of the vehicle.
2. For dealing with legal & insurance departments.
VIN: MBLJAW25#########
MBL JAW25 #
Manufacturer
code Vehicle
Description Model Year
#
Check
Digit
Engine No.: JA06EA########
JA06EA # #
Engine
Description Year of
Manufacturing Assembly Plant
## #####
Plant
Code Month of
Manufacturing Production
Serial Number
# #####
Month of
Manufacturing Serial Number
JAW25
Vehicle Identification Number (VIN)
Location: Stamped on the right side of the
steering head tube.
Electric start/Front Drum/Rear Drum/Cast wheel JA06EAJAW26
2
(7) Rear view mirror
(10) LCD panel of Meter console. Refer
instruments and indicators (page 15)
for fuel gauge, speedometer and other
features of console
(8) Passing switch
(5) Turn signal switch
(9) Mode button
(11) High beam indicator
(2) USB charger
(4) Horn switch
(6) Clutch lever
(1) Fuel tank cap
(3) Dimmer switch (13) Turn signal indicators
#
(16) Front brake master cylinder/Reservoir
(12) Side stand indicator
(14) Programmed FI malfunction indicator
lamp (MIL)
(19) Throttle grip
(17) i3s switch
(23) Ignition switch with steering lock
(15) i3s indicator
(21) Neutral indicator
(22) Low fuel indicator
(18) Front brake lever
(20) Electric starter switch
*Accessories and features shown may not be part of standard fitment.
TOP VIEW VEHICLE VIEWS
18
21
19
20
22
23
814 16 1710 11 12 13 15
9
7
6
4
2
3
5
1
#Disc Variant
3
(4) Main stand
(3) Gearshift pedal
(5) Side stand
(1) Side reflex reflector
(2) Leg guard
(6) Battery (inside)
(8) Saree guard with women
pillion step
(10) Rear reflex reflector
(7) Pillion footrest
(9) Rear turn signal lamp
(12) Rear grip
(14) Side stand switch
(11) Tail/Stop lamp
(15) Front turn signal lamp
(13) Seat lock
LEFT SIDE VIEW
12
13
45
11
6
10
8
9
7
14
1 2 3
15
*Accessories and features shown may not be part of standard fitment.
4
(1) Exhaust muffler
(2) Kickstarter pedal
(3) Rider footrest
(5) Oil level dipstick
(4) Rear brake pedal
(7) CCB valve (inside)
(6) Starter motor
(8) Caliper assembly#
(9) Front disc#
(10) Front suspension
(12) Front visor
(1 ) ear 5 R shock absorber
( 1) Headlamp1
(1 )3 Throttle body/ECU (inside)
(14) Licence plate lamp
RIGHT SIDE VIEW
10
11
12
258
6
19
14
3 4 7
13
15
*Accessories and features shown may not be part of standard fitment.
#Disc Variant
5
VEHICLE SPECIFICATION
Engine oil 0.95 litre at disassembly and 0.75 litre at draining
Maximum power 6.92±5% kW @ 7500±500 r/min
Maximum torque 9.79±5% N-m @ 5000 r/min
Bore and stroke 50.0x57.8 mm
Compression ratio 9.7:1
Displacement 113.2 cc
Idle speed 1400±100 r/min
Front suspension Telescopic hydraulic shock absorbers
Capacities
Engine
Valve clearance 0.08 mm
0.12 mm
Intake (cold)
Exhaust (cold)
Chassis and suspension
SPECIFICATIONSITEM
Dimensions
Overall length 2036 mm
Overall height 1084 mm
Wheelbase 1270 mm
Saddle height 799 mm
Ground clearance 180 mm
Weight
Spark plug NGK-CR7HSA, P-RZ9HC (Federal Mogul),
BOSCH-UR4AC
Spark plug gap 0.6-0.7 mm
Rear suspension Swingarm with 5 step adjustable hydraulic shock
absorbers
Overall width 739 mm
715 mm
Disc-Drum
Drum-Drum
116.7 kg
Kerb weight 118.3 kg
Disc-Drum
Drum-Drum
Payload 130 kg
Fuel tank capacity 10 litres
Caster angle 26.1°
6
VEHICLE SPECIFICATION
* MF stands for Maintenance Free
** MFR stands for Multi-Focal Reflector
SPECIFICATIONSITEM
Primary reduction 3.45 (69/20)
Final reduction 3.214 (42/14)
st
Gear ratio, 1 3.167 (38/12)
rd
31.217 (28/23)
th
40.923 (24/26)
Transmission
Electricals
Cast wheel
Front wheel Cast wheel
Rear wheel
1.778 (32/18)
nd
2
Alternator 120 W @ 5000 r/min
Meter illumination LED
LED
Neutral indicator LED
Battery *MF battery 12V-3Ah/ETZ-4
Hi beam indicator LED
i3s indicator LED
Side stand indicator LED
Programmed-Fi Malfunction indicator lamp (MIL) LED
Front
Rear 80/100-18 47P (Tubeless tyre)
80/100-18 54P (Tubeless tyre)
Tyre size
Headlamp (High/Low)
Tail/Stop lamp 12V-21/5W, **MFR
Turn signal lamp
12V-10Wx4 Nos.(Amber bulb with clear lens), **MFR
Turn signal indicator LED
Brakes Dia. 240 mm
Dia. 130 mm
Front (Drum variant)
Front (Disc variant)
Rear (Drum variant) Dia. 130 mm
Licence plate lamp 12V-5.0W
Trail length 92.3 mm
Main fuses
Spare fuses 15A, 10A, 10A, 10A & 10A
15A & 10A
Fuse
Low fuel indicator LED
Modifying your vehicle or using non-Hero
MotoCorp accessories can make your vehicle
unsafe. Before you consider making any
modifications or adding an accessory, be sure
to read the following information.
ACCESSORIES & MODIFICATIONS operation. Such changes could seriously
impair your vehicle's handling, stability and
braking, making it unsafe to ride. Removing or
modifying your lamps, mufflers, emission
control system or other equipment can also
make your vehicle illegal.
•Always lock the steering and never leave the
key in the ignition switch. This sounds
simple but people do forgets.
•Use an additional anti-theft device of good
quality.
ANTI-THEFT TIPS
•Be sure the registration information for your
vehicle is accurate and correct.
•Park your vehicle in a locked garage
whenever possible.
•Never park your vehicle in an isolated area.
Park as far as possible in a designated area.
•Enter your name, address and phone
number in this Owner's Manual and keep it
in your vehicle at all times. Many times
stolen vehicles are identified by information
in the Owner's Manuals that are still with
them.
PHONE NO : _____________________________________
NAME: _____________________________________________
_______________________________________________________
_______________________________________________________
ADDRESS: _______________________________________
_______________________________________________________
Accessories
•Make sure that the accessory does not
obscure any lamps, reduce ground
clearance, limit suspension travel or steering
travel, affect your riding position or interfere
with operating any controls.
•Be sure electrical equipment does not
exceed the 's electrical system vehicle
capacity (page 6). A blown fuse can cause a
loss of lights.
•Do not pull a trailer or sidecar with your
vehicle. This vehicle was not designed for
these attachments, and their use can
seriously impair your vehicle's handling.
Modifications
We strongly advise you not to remove any
original equipment or modify your vehicle in
any way that would change its design or
•Follow all instructions in this owner's manual
regarding accessories and modifications.
•Improper accessories or modifications can
cause a crash in which you can be seriously
hurt or killed.
WARNING
!!
7
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