HERO MAESTRO EDGE Manual de usuario

PREFACE

Thank you for selecting a Hero MotoCorp MAESTRO EDGE scooter. We wish you many

miles of continued riding pleasure in the years ahead.

We, at Hero MotoCorp, are committed to demonstrate excellence in our environment

performance on a continual basis, as an intrinsic element of our corporate philosophy. To

achieve this we commit ourselves to continue product innovations to improve environment

compatibility, comply with all applicable legislation including environment legislation and

strengthen the green supply chain.

Your Scooter is conforming to latest (Bharat Stage-III norms) regulation for emission, safety

& noise levels. We are also using non asbestos brake shoes and engine gaskets which are

environment friendly in nature.

This booklet is your guide to the basic operation and maintenance of your new

Hero MotoCorp MAESTRO EDGE scooter. Please take time to read it carefully. As with

any fine machine, proper care and maintenance is essential for trouble-free operation and

optimum performance.

Your Authorised Hero MotoCorp dealer will be glad to provide further information or

assistance and is equipped to handle your future service needs.

Let us make this world a safer, healthier and more environment friendly place.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,

SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S

MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION

AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE

ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR

GUARANTEED. Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE

CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR

INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO

REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING

PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Ltd.

NOTE

ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT

IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS

COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT

NOTICE. Hero MotoCorp Ltd ‘MAESTRO EDGE’ COMPLIES WITH THE

LATEST EMISSION NORMS.

CONTENTS

Pg. No.Pg. No.

îFront center cover 35

îRunning in/Riding 41

îMaintenance schedule 49

îDrain tube/Engine oil 54

îEngine oil replacement/Oil strainer cleaning 55

îHeadlamp focus 38

îBody cover 32

îFront cover 36

OPERATIONS 38

îPre-ride inspection 38

îRear view mirror/Headlamp case 37

îAnti-theft tips/Starting the engine 39

îParking/Steering lock 46

TOOL KIT/FIRST AID KIT 47

MAINTENANCE 47

îImportance of maintenance 47

îMaintenance safety/Safety precautions 48

îAir cleaner 52

îThrottle operation 53

îSecondary air supply system 53

îSide stand 62

îSpark plug 57

ZONAL/REGIONAL/AREA OFFICES

îIdle speed/Brake shoe wear 58

îFuse replacement 61

îSuspension/Bulb replacement 63

îStorage 67

îRemoval from storage/Catalytic converter 68

BASIC TROUBLESHOOTING 70

îPolishing 67

îCleaning 65

îBattery 59

îWashing 66

STORAGE GUIDE 67

îAir suction valve 69

îFinal drive oil replacement 56

WARRANTY DETAILS

ROAD SIGNS 74

HERO GENUINE PARTS

îCenter compartment 31

BODY PARTS REMOVAL 31

îRight handlebar controls 24

îIgnition switch 23

îFront inner box (Optional) 29

îKeys 15

MAJOR COMPONENTS 16

îBrakes (integrated braking) 16

îFuel 17

îTyres (Tubeless) 19

îLeft handlebar controls 24

îSteering lock/Fuel tank lid lock 25

îCenter compartment/First aid kit/Tool kit holder 26

îOdometer/Tripmeter 14

ESSENTIAL INDIVIDUAL COMPONENTS 23

îBoot lamp switch (Optional in LX Model) 27

îUSB charger (Optional in LX Model) 27

îSide stand switch/side stand (Optional) 30

îSeat lock/Helmet holder 25

îFuel gauge/Service reminder 14

îLuggage hooks/Front luggage hook 28

îCenter compartment 26

îBoot lamp (Optional in LX Model) 27

FEATURES 25

îRear luggage hook (Optional in LX Model) 28

îImmobilizer (VX Model) 29

îSide stand indicator 30

îPillion footrest 31

PRODUCT SPECIFICATION 2

SCOOTER IDENTIFICATION 1

îImportant safety information 4

îLoad limits and guidelines 7

TIPS FOR HEALTHY ENVIRONMENT 9

SCOOTER SAFETY 4

îProtective apparel 5

SCOOTER VIEWS 10

PARTS FUNCTION 13

îInstruments and indicators 13

îAccessories and modifications 8

Vehicle Identification Number (VIN)

SCOOTER IDENTIFICATION

Engine No.

Location: Stamped on the lower side of

the left crankcase.

Location: Stamped on the lower right side of

the frame, visible from the window provided

on right floor side cover.

XXXXAAY

ZXYYYYY

Model: Maestro EDGE VIN

Engine

Variants

VIN: MBLXXXXABYZXYYYYY

Engine No.: XXXXAAYZXYYYYY

XXXXAA Y Z X YYYYY

Engine

Description Year of

Manufacturing Assembly Plant Month of

Manufacturing Serial Number

MBL XXXXAB Y Z X YYYYY

Manufacturer

code Vehicle

Description Year of

Manufacturing Assembly Plant Month of

Manufacturing Serial Number

VIN and Engine number may be required:

2. For dealing with Legal & Insurance Departments.

1. During registration of the scooter.

Sheet metal wheel/Integrated brakes (LX)

AA AA

Cast wheel/Integrated brakes (VX)

MBLXXXXABYZXYYYYY

PRODUCT SPECIFICATION SPECIFICATIONSITEM

Dimensions

Overall length

Overall width

Overall height

Wheelbase

Saddle height

Ground clearance (Under cover)

Kerb weight

1841 mm

695 mm

1190 mm

1261 mm

775 mm

155 mm

110 Kg

Weight

Engine oil

Transmission oil

Fuel tank

Maximum power

Maximum torque

Bore and stroke

Compression ratio

Displacement

0.80 litre at disassembly and 0.70 litre at draining

0.12 litre at disassembly

0.10 litre at draining

5.5 litres (Minimum)

6.20 kW @ 8000 r/min

8.30 N-m @ 6500 r/min

50.0x56.5 mm

9.5:1

110.9 cc

Champion-PRZ 9 HC (Federal Mogul)

Capacities

Engine

Spark plug gap

Valve clearance

Idle speed

Front Suspension

Rear Suspension

Caster angle

0.6-0.7 mm

0.14 mm

1500±200 r/min

28°

Intake (cold)

VX Model

LX Model

Exhaust (cold)

Chassis and suspension

Spark plug

Chassis Type High rigidity under bone

Telescopic, hydraulic shock absorber

Unit swing with spring loaded hydraulic damper

Tyre size Front

Rear

90/90x12-54 J (Tubeless Tyre)

90/100x10-53 J (Tubeless Tyre)

109 Kg

PRODUCT SPECIFICATION SPECIFICATIONSITEM

Primary reduction

Final reduction Variomatic (2.51-0.85)

50/20x50/12 (10.417)

Transmission

Front/Rear brake Drum type

Battery

Alternator

12V-4Ah ETZ-5 *MF Battery

12V-5Ah-Conventional Battery

110 W

Electricals

Starting System

Headlamp (High/Low)

Tail/Stop lamp

Kick/Electric Start

12V-35/35W Halogen Bulb-MFR**

12V-0.4W/1.6W

Internal expanding shoe type (Dia. 130 mm)

(Integrated braking)

Clutch system Dry, Automatic Centrifugal Clutch

Turn signal lamp

Position lamp

Meter Illumination

12V-10Wx4 nos.(MFR**-Clear Lens-Amber bulb)

12V-5Wx2 nos. MFR**

LED

Turn signal indicator LED (2 nos.)

Hi Beam indicator

Licence plate

Side stand indicator

Fuse

LED

12V-5W

LED

10A

* MF stands for Maintenance Free

** MFR stands for Multi-Focal Reflector

VX Model

LX Model

VX Model

LX Model 12V-2.6/4.75W

IMPORTANT SAFETY INFORMATION

Your scooter can provide many years of

service and pleasure if you take responsibility

for your own safety and understand the

challenges you can meet on the road.

It is a proven fact, Helmet significantly reduces

the number and severity of head injuries. So

always wear a helmet and make sure your pillion

rider does the same. We also recommend that

you wear eye protection, sturdy boots, gloves

and other protective gear (page 6).

Always wear a helmet

Before riding your scooter

Take time to learn & practice your scooter

Even if you have ridden other scooters,

practice riding in a safe area to become

familiar with how this scooter works and

handles, and to become accustomed to the

scooter's size and weight.

Make sure that you are physically fit, mentally

focused and free of alcohol and drugs. Check

that you and your pillion are both wearing an

approved scooter helmet and protective

apparel. Instruct your pillion on holding onto

the grab rail or your waist, leaning with you in

turns, and keeping their feet on the foot pegs,

even when the scooter is stopped.

SCOOTER SAFETY

There is much that you can do to protect

yourself when you ride. You will find many

helpful recommendations through out this

manual. Following are a few that we consider

most important.

Make yourself easily visible

For safe riding, its important to inspect your

scooter before every ride and perform all

recommended maintenance. Never exceed

load limits, and use accessories that have been

recommended by Hero MotoCorp for this

vehicle. See (page 7) for more details.

Riding under the influence of alcohol or drugs

is dangerous. Alcohol can reduce your ability

to respond to changing conditions and reduce

the reaction time. Do not drink and ride.

Ride defensively

Keep your scooter in safe condition

Some drivers do not see scooters because they

are not looking for them. To make yourself

more visible, wear bright reflective clothing,

position yourself so that others can see you,

signal before turning or changing lanes, and

use horn which will help others to notice you.

Ride within your limits

Do not drink and ride

Always pay due attention to other vehicles

around you, and do not assume that other

drivers see you. Be prepared to stop quickly or

perform an evasive maneuver.

Pushing the limits is another major cause of

scooter accidents. Never ride beyond your

personal abilities or faster than conditions

demand. Remember that fatigue and

negligence can significantly reduce your ability

to make good judgements and ride safely.

Helmets and eye protection

An open-face helmet offers some protection,

but a full-face helmet offers more. Always

wear face shield or goggles to protect your

eyes and help your vision.

Additional riding gear

îSturdy boots with non-slip soles to help

protect your feet and ankles.

Your Helmet is your most important piece of

riding gear because it offers the best

protection against head injuries. A helmet

should fit your head comfortably and securely.

A bright coloured helmet can make you more

noticeable in traffic, as can reflective strips.

In addition to a helmet and eye protection, we

also recommend:

îLeather gloves to keep your hands warm

and help prevent blisters, cuts, burns, and

bruises.

îA two wheeler riding suit or jacket for

comfort as well as protection. Bright

coloured reflective clothing can help make

you more noticeable in traffic. Be sure to

avoid loose clothes that could get caught on

any part of your scooter.

îNot wearing a helmet increases the chance

of serious injury or death in a crash.

îBe sure you and your pillion always wear a

helmet, eye protection and other protective

apparel when you ride.

WARNING

If you are involved in a crash

Personal safety is your first priority. If you or

anyone else has been injured, take time to

assess the severity of the injuries and whether

it is safe to continue riding. Call for emergency

assistance if needed. Also follow applicable

laws and regulations if another person or

vehicle is involved in the crash.

If you decide to continue riding, first evaluate

the condition of your scooter. If the engine is

still running, turn it off. Inspect for fluid leaks,

check the tightness of critical nuts and bolts,

and check the handlebar, brake levers, brakes,

and wheels. Ride slowly and cautiously. Your

scooter may have suffered damage that is not

immediately apparent. Have your scooter

thoroughly checked at a qualified service

facility as soon as possible.

PROTECTIVE APPAREL

Following are suggestions to help you choose

proper riding gear.

For your safety, we strongly recommend that

you always wear an approved helmet (ISI

marked), eye protection, boots, gloves, long

pants and a long sleeve shirt or jacket

whenever you ride. Take care of loose/

hanging clothes while solo/pillion riding.

Although complete protection is not possible,

wearing proper gear can reduce the chance of

injury when you ride.

PROTECTIVE APPAREL

Always wear HELMET

Wear bright or

reflective clothing

Wear a face shield or goggles

Shoes should be close fitting,

low heels and offer ankle protection

Wear gloves

LOAD LIMITS AND GUIDELINES

However exceeding the weight limit or

carrying an unbalanced load can seriously

affect your scooter's handling, braking and

stability. Non Hero MotoCorp accessories,

modifications, and poor maintenance can

reduce your safety margin.

How much weight you put on your scooter,

and how you load it, are important to your

safety. Anytime you ride with a pillion or cargo

you should be aware of the following

information.

Your scooter has been designed to carry you,

one pillion and limited amount of cargo. When

you add cargo or carry a passenger, you may

feel some difference during acceleration and

braking. But so long as you keep your scooter

well maintained, with good tyres and brakes,

you can safely carry loads within the limits and

guidelines.

The following pages give more specific

information on loading, accessories and

modifications.

WARNING

îFollow all load limits and other loading

guidelines in this manual.

îOverloading or improper loading can cause

a crash and you can be seriously injured.

Front luggage hook : 3.0 Kg

Center compartment : 10.0 Kg

Maximum weight:

Putting too much weight in individual storage

compartments can also affect stability and

handling. So be sure to stay within the limits

given below:

Front inner box : 1.5 Kg

Rear luggage hook : 1.5 Kg

Load limits

Includes the weight of the rider, pillion, all

cargo and all accessories.

Maximum weight capacity: 130 Kg

Following are the load limits for your scooter: Improperly loading your scooter can affect its

stability and handling. Even if your scooter is

properly loaded, you should ride at reduced

speeds whenever carrying cargo.

Loading guidelines

Your scooter is primarily intended for

transporting you and a pillion. If you wish to

carry more cargo, check with your Authorised

Hero MotoCorp workshop for advice and be

sure to read the information regarding

accessories on (page 8).

(1) uggage ook (2) Front inner boxFront l h

(3) uggage ook ( ) Center compartmentRear l h 4

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