HBM U5 Series Manual de usuario

A0809-8.0 en/de/fr

Mounting Instructions

Montageanleitung

Notice de montage

Force transducer

Kraftaufnehmer

Capteur de force

English Page 3 - 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Deutsch Seite 25 - 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Français Page 47 - 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A0809-8.0 en/de/fr HBM

Contents Page

English

Safety instructions 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 Scope of supply 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Application information 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Structure and mode of operation 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Measuring element 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Housing 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Conditions on site 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Ambient temperature 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Moisture 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Deposits 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Mechanical installation 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Important measures for installation 11. . . . . . . . . . . . . . . . . . . . . . . . .

5.2 General installation guidelines 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 Installation for tensile loading/compressive loading 12. . . . . . . . . . .

5.3.1 Installation without adapter 12. . . . . . . . . . . . . . . . . . . . . . . . . .

5.3.2 Installation with tensile force adapter and knuckle eye 13. . .

6 Electrical connection 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 Order code 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2 Instructions for cabling 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 Specifications (VDI/VDE2638) 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 Dimensions Standard Version 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1 Dimensions mounting accessories for measurement of

tensile force 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2 Knuckle eyes 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A0809-8.0 en/de/frHBM

Safety instructions

Use in accordance with the regulations

Force transducers in the U5 range are designed for force measurements on

test benches/in press‐fit devices/test devices/pressing. Use for any additional

purpose shall be deemed to be not in accordance with the regulations.

In the interests of safety, the transducer should only be operated as described

in the Mounting Instructions. It is also essential to observe the appropriate

legal and safety regulations for the application concerned during use. The

same applies to the use of accessories.

The transducer is not a safety element within the meaning of its use as

intended. Proper and safe operation of this transducer requires proper

transportation, correct storage, assembly and mounting and careful operation

and maintenance.

General dangers of failing to follow the safety instructions

The U5 force transducer corresponds to the state of the art and is fail‐safe.

The transducers can give rise to remaining dangers if they are inappropriately

installed and operated by untrained personnel.

Everyone involved with the installation, commissioning, maintenance or repair

of a force transducer must have read and understood the Mounting

Instructions and in particular the technical safety instructions.

Remaining dangers

The scope of supply and performance of the transducer covers only a small

area of force measurement technique. In addition, equipment planners,

installers and operators should plan, implement and respond to the safety

engineering considerations of force measurement technique in such a way as

to minimise remaining dangers. Prevailing regulations must be complied with

at all times. There must be reference to the remaining dangers connected with

force measurement technique.

A0809-8.0 en/de/fr HBM

In these mounting instructions remaining dangers are pointed out using the

following symbols:

Symbol: WARNING

Meaning: Dangerous situation

Warns of a potentially dangerous situation in which failure to comply with

safety requirements can result in death or serious physical injury.

Symbol: CAUTION

Meaning: Possibly dangerous situation

Warns of a potentially dangerous situation in which failure to comply with

safety requirements could lead to damage to property, slight or moderate

physical injury.

Symbol: NOTE

Means that important information about the product or its handling is being

given.

Symbol:

Meaning: CE mark

The CE mark is the manufacturer's guarantee that his product meets the

requirements of the relevant EC directives (the declaration of conformity is

available at http://www.hbm.com/HBMdoc).

A0809-8.0 en/de/frHBM

Conversions and modifications

The transducer must not be modified from the design or safety engineering

point of view except with our express agreement. Any modification shall

exclude all liability on our part for any damage resulting therefrom. Mounting

and dismounting the adapter in accordance with Chapter 5 excluded.

Qualified personnel

This instrument is only to be installed by qualified personnel strictly in

accordance with the technical data and with the safety rules and regulations

which follow. It is also essential to observe the appropriate legal and safety

regulations for the application concerned. The same applies to the use of

accessories.

Qualified personnel means persons entrusted with the installation, fitting,

commissioning and operation of the product who possess the appropriate

qualifications for their function.

Conditions on site

Protect the transducer from damp and weather influences such as rain, snow,

etc.

Maintenance

The U5 force transducer is maintenance free.

Accident prevention

Although the specified nominal force in the destructive range is several times

the full scale value, the relevant accident prevention regulations from the

trade associations must be taken into consideration.

A0809-8.0 en/de/fr HBM

1 Scope of supply

•1 Force transducer U5

•1 Operating Manual U5

Accessories (not included in the scope of supply):

•Adapter

Measuring range 100 kN:

Tensile force adapter each with 8 screws M12 x 50

Order no. 2-9278.0350

Bearing plate each with 8 screws M12 x 30

Order no. 2-9278.0351

Measuring range 200 kN:

Tensile force adapter each with 8 screws M16 x 55

Order no. 2-9278.0353

Bearing plate each with 8 screws M16 x 40

Order no. 2-9278.0354

Measuring range 500 kN:

Tensile force adapter each with 8 screws M20 x 65

Order no. 2-9278.0356

Bearing plate each with 8 screws M20 x 65

Order no. 2-9278.0357

•Knuckle eye ZGUW

100 kN: Order no. 1-Z4/100 kN/ZGUW

200 kN: Order no. 1-U2A/10 t/ZGUW

500 kN: Order no. 1-Z4/500 kN/ZGUW

•Cable/Connector

Connection cable Kab139A-6, 6 m, with cable socket 723 and free ends;

Order number: 1-KAB139A-6

Connector MS3106PEMV mounted on Kab139A;

Order number: D-MS/MONT

15-pin D-Sub connector (male) mounted on Kab139A;

Order no.: D-15D/MONT

A0809-8.0 en/de/frHBM

2 Application information

Force transducers of the U5 type series are suitable for measuring tensile and

compressive forces. They measure static and dynamic forces extremely

accurately and therefore require careful handling. You must take particular

care when transporting and installing the devices. If you knock or drop the

transducers, this could permanently damage them.

The housing provides an elaborate seal to protect the sensitive strain gauge

applications and it is essential that this is preserved. Therefore be particularly

careful around the top and bottom of the housing (see Fig. 3.1).

The limits for the permissible mechanical thermal and electrical stresses are

stated in the Specifications. It is essential that these are taken into

consideration in planning the measuring set‐up, during installation and finally,

during operation.

A0809-8.0 en/de/fr HBM

3 Structure and mode of operation

3.1 Measuring element

The measuring element is a measuring spring made from stainless steel, to

which strain gauges (S.G.) are applied. The S.G. are arranged so that four of

them can be strained and the other four compressed when the transducer

reacts to a force.

3.2 Housing

The housing with the integrated measuring spring is completed underneath

and on top by an attached cover. No weight must be placed on this cover. It

should be protected against mechanical damage.

Cover

Fig. 3.1 Cover position

A0809-8.0 en/de/frHBM

4 Conditions on site

4.1 Ambient temperature

The effects of temperature on the zero signal and on the sensitivity are

compensated. To achieve optimal measurement results the nominal

temperature range must be maintained. Temperature‐induced measurement

errors are caused by heating (e.g. radiant heat) or cooling on one side. A

radiation barrier and all‐round thermal insulation will produce a marked

improvement, but should not form a force shunt radiation shield

4.2 Moisture

Extreme humidity or a tropical climate should be avoided if this means that the

classified limit values are exceeded (degree of protection IP65 under DIN

EN 60529).

NOTE

Moisture must not be allowed to penetrate the free end of the

connection cable.

4.3 Deposits

Dust, dirt and other foreign bodies must not be allowed to accumulate such

that they divert part of the measured force onto the housing and so falsify the

measured value (force shunt).

NOTE

Foreign bodies must not be allowed to clog the gap beneath the

flange surface.

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