HBM U15 Series Manual de usuario

A2100-4.0 en/de

Force transducer

Kraftaufnehmer

Mounting Instructions

U15

Montageanleitung

English Seite 3 - 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Deutsch Page 31 - 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

U15

A2100-4.0 en/de HBM

Contents Page

English

Safety instructions 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 Scope of supply 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Application notes 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Conditions on site 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Ambient temperature 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Moisture 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Degree of protection 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Mechanical installation 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Important precautions during installation 11. . . . . . . . . . . . . . . . . . . .

4.2 General installation guidelines 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Mounting accessories for compressive loading 12. . . . . . . . . . . . . . .

4.4 Mounting accessories for tensile loading 13. . . . . . . . . . . . . . . . . . . .

5 Electrical connection 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Notes on cabling 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Pin assignment 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 TEDS transducer identification 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 Versions and order numbers 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 Specifications 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 Dimensions 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1 Mounting dimensions of the connection variants 24. . . . . . . . . . . . .

8.2 Accessories 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

U15

A2100-4.0 en/deHBM

Safety instructions

Intended use

The U15 force transducer is to be used exclusively for force measurement

tasks and directly related control tasks. Use for any additional purpose shall

be deemed to be not as intended.

In the interests of safety, the transducer should only be operated as described

in the Mounting Instructions. It is also essential to comply with the legal and

safety requirements for the application concerned during use. The same

applies to the use of accessories.

The transducer is not a safety element within the meaning of its use as in

tended. For safe and trouble‐free operation, this transducer must not only be

correctly transported, stored, sited and installed but must also be carefully op

erated and maintained.

General dangers of failing to follow the safety instructions

U15 force transducers are state‐of‐the‐art and failsafe.

Transducers can give rise to remaining dangers if they are inappropriately

installed and operated by untrained personnel.

Everyone involved with the installation, commissioning, maintenance or repair

of a force transducer must have read and understood the Mounting Instruc

tions and in particular the technical safety instructions.

Remaining dangers

The scope of supply and performance of the transducer covers only a small

area of force measurement technology. In addition, equipment planners, in

stallers and operators should plan, implement and respond to the safety engi

neering considerations of force measurement technology in such a way as to

minimize remaining dangers. Prevailing regulations must be complied with at

all times. There must be reference to the remaining dangers associated with

force measurement technology.

U15

A2100-4.0 en/de HBM

Remaining dangers are indicated in these Mounting Instructions by the

following symbols:

Symbol: WARNING

Meaning: Dangerous situation

Warns of a potentially dangerous situation in which failure to comply with

safety requirements can result in death or serious physical injury.

Symbol: CAUTION

Meaning: Possible dangerous situation

Warns of a potentially dangerous situation in which failure to comply with

safety requirements could result in damage to property or some form of

physical injury.

Symbol: NOTE

Means that important information about the product or its handling is being

given.

Symbol:

Meaning:CE mark

The CE mark enables the manufacturer to guarantee that the product

complies with the requirements of the relevant EC directives (the Declaration

of Conformity can be found at http://www.hbm.com/HBMdoc).

Conversions and Modifications

The transducer must not be modified from the design or safety engineering

point of view except with our express agreement. Any modification shall ex

clude all liability on our part for any damage resulting therefrom. This excludes

fitting and removing the adapter, as described in Chapter 4.

U15

A2100-4.0 en/deHBM

Qualified personnel

This device must only be installed by qualified personnel, strictly in

accordance with the specifications and in conjunction with the safety

requirements and regulations listed below. It is also essential to observe the

appropriate legal and safety regulations for the application concerned. The

same applies to the use of accessories.

Qualified personnel means persons entrusted with the installation, assembly,

commissioning and operation of the product, who possess the appropriate

qualifications for their function.

Conditions at the place of installation

Protect the transducer from moisture and dampness or weather conditions

such as rain, snow, ice and salt water.

Avoid contact with corrosive media.

Maintenance

The U15 force transducer is maintenance‐free.

Accident prevention

The prevailing accident prevention regulations must be taken into account,

even though the breaking force is well in excess of the nominal (rated) force.

U15

A2100-4.0 en/de HBM

1 Scope of supply

•U15 force transducer (version‐dependent)

•U15 operating manual

Accessories (not included in scope of supply):

•Cables/plugs

Order number

1-KAB157-3 Connection cable with bayonet locking; IP67; 3 m long, Ø6.5 mm; TPE outer

sheath; 6 x 0.25 mm2; free ends, shielded

1-KAB158-3 Connection cable with screw locking; IP54; 3 m long, Ø6.5 mm; TPE outer

sheath; 6 x 0.25 mm2; free ends, shielded

3-3312.0382 Loose connecting socket, bayonet locking

3-3312.0354 Loose connecting socket, screw locking

1-EEK4 Ground cable (400 mm long)

1-EEK6 Ground cable (600 mm long)

1-EEK8 Ground cable (800 mm long)

U15

A2100-4.0 en/deHBM

2 Application notes

Two mechanical versions are available for force transducers of the U15 type

series:

Single bridge Double bridge

The transducers are suitable for measuring tensile and compressive forces.

Because they provide highly accurate static force measurements, they must

be handled very carefully. Particular care must be taken when transporting

and installing the devices. Dropping or knocking the transducers may cause

permanent damage.

The specifications list the permissible limits for mechanical, thermal and

electrical stress. It is essential that these are taken into account when

planning the measuring set‐up, during installation and ultimately, during

operation.

Plug protection (Option)

An additional square profile around the plug protects it from mechanical da

mage.

U15

A2100-4.0 en/de HBM

CAUTION

The flange screws and the tensile adapter are permanently moun

ted onto the transducer and must not be loosened; otherwise the

specifications may deviate from the guaranteed values and the ca

libration.

U15

A2100-4.0 en/deHBM

3 Conditions on site

The transducer is not suitable for use in nuclear power stations or for

continuous exposure to seawater.

3.1 Ambient temperature

The temperature effects on the zero signal and on the sensitivity are

compensated. To obtain optimum measurement results, the nominal (rated)

temperature range must be observed. Temperature‐related measurement

errors are caused by heating on one side (e.g. radiant heat) or by cooling. A

radiation shield and all‐round thermal insulation produce noticeable

improvements, but must not be allowed to form a force shunt.

3.2 Moisture

Avoid prolonged exposure to extreme moisture or a tropical climate.

Otherwise the probability of slight corrosion of the screws and variations of the

zero point increases.

NOTE:

Moisture must not be allowed to penetrate the free end of the

connection cable.

3.3 Degree of protection

The IP degree of protection defins the protection provided by an enclosure

against ingress of solid foreign objects or water. U15 provides IP67 protection

per DIN 60529.

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