HBM T10FS Manual de usuario

Mounting Instructions

English

T10FS

Hottinger Baldwin Messtechnik GmbH

Im Tiefen See 45

D-64239 Darmstadt

Tel. +49 6151 803-0

Fax +49 6151 803-9100

[email protected]

www.hbm.com

Mat.: 7-2002.1315

DVS: A0785-150 HBM: public

04.2015

Hottinger Baldwin Messtechnik GmbH.

Subject to modifications.

All product descriptions are for general information only.

They are not to be understood as a guarantee of quality or

durability.

T10FS A0785-150 HBM: public 3

English

1 Safety instructions 6........................................

1.1 Markings used in this document 11..............................

1.2 Symbols on the product 12.....................................

2 Torque flange versions 13....................................

3 Application 15...............................................

4 Structure and mode of operation 16...........................

5 Mechanical installation 18....................................

5.1 Conditions on site 19..........................................

5.2 Installation orientation 20......................................

5.3 Installation options 20.........................................

5.3.1 Installation without dismantling the antenna ring

(without speed measuring system) 21...........................

5.3.2 Installation with subsequent stator mounting

(without speed measuring system) 22...........................

5.3.3 Installation example with couplings 23...........................

5.3.4 Installation example with joint shaft 23...........................

5.4 Mounting the rotor 24..........................................

5.5 Installing the stator 27.........................................

5.6 Installing the clamp fixture 30...................................

5.7 Mounting the slotted disc (optical speed measuring system) 32.....

5.8 Fitting the mounting elements (speed measuring system) 34........

5.8.1 Fixing the mounting elements 35................................

5.8.2 Mounting the torque flange with a speed measuring system 36......

5.9 Aligning the stator (speed measuring system) 38..................

5.9.1 Magnetic speed measuring system 38...........................

5.9.2 Optical speed measuring system 42.............................

4A0785-150 HBM: public T10FS

6 Electrical connection 44......................................

6.1 General information 44........................................

6.1.1 FCC and IC compliant installation

for US and Canada installation only 45...........................

6.2 Shielding design 47...........................................

6.3 Option 2, code KF1 48........................................

6.3.1 Adaptation to the cable length 48...............................

6.4 Option 2, code SF1/SU2 50....................................

6.5 Supply voltage 54.............................................

7 Calibration 56...............................................

7.1 Calibration Option 2, code KF1 56..............................

7.2 Calibration Option 2, code SF1/SU2 57..........................

8 Settings 58..................................................

8.1 Torque output signal, code KF1 60..............................

8.2 Torque output signal, code SF1/SU2 60.........................

8.3 Setting up the zero point 60....................................

8.4 Functional testing 62..........................................

8.4.1 Power transmission 62........................................

8.4.2 Testing the optical speed module 62.............................

8.5 Setting the pulse count 64.....................................

8.5.1 Magnetic speed measuring system 64...........................

8.5.2 Optical speed measuring system 68.............................

8.6 Vibration suppression (hysteresis) 70............................

8.7 Form of speed output signal 71.................................

8.8 Type of speed output signal 72.................................

8.9 Optical speed measuring system with a reference pulse 73.........

9 Loading capacity 75.........................................

9.1 Measuring dynamic torque 75..................................

T10FS A0785-150 HBM: public 5

10 Maintenance 77..............................................

10.1 Torque flange maintenance 77..................................

10.2 Speed module maintenance 77.................................

10.2.1 Magnetic speed measuring system 77...........................

10.2.2 Optical speed measuring system 77.............................

11 Dimensions 79..............................................

11.1 Rotor dimensions 79..........................................

11.2 Rotor dimensions with the magnetic speed system 81.............

11.3 Stator dimensions 83..........................................

11.4 Stator dimensions with the magnetic speed system 85.............

11.5 Mounting dimensions 87.......................................

12 Order numbers, accessories 89...............................

13 Specifications 91............................................

14 Supplementary technical information 107......................

14.1 Output signals 107.............................................

14.1.1 Output MD torque (connector 1) 107..............................

14.1.2 Output N: Speed and speed with a reference pulse (connector 2) 108.

14.1.3 Connector 2, double frequency, stat. direction of rotation signal 109..

14.2 Axial and radial run‐out tolerances 110............................

Safety instructions

6A0785-150 HBM: public T10FS

1 Safety instructions

FCC Compliance & Advisory Statement

Important

Any changes or modification not expressly approved by

the party responsible for compliance could void the user's

authority to operate the device. Where specified addi

tional components or accessories elsewhere defined to

be used with the installation of the product, they must be

used in order to ensure compliance with FCC regulations.

This device complies with Part 15 of the FCC Rules.

Operation is subject to the following two conditions: (1)

this device may not cause harmful interference, and (2)

this device must accept any interference received, includ

ing interference that may cause undesired operation.

The FCC identifier or the unique identifier, as appropri

ate, must be displayed on the device.

Model Measuring range FCC ID IC

T10S2 100 Nm, 200 Nm

2ADAT-T10S2TOS6 12438A-T10S2TOS6

T10S3 500 Nm, 1 kNm

T10S4 2 kNm, 3 kNm

T10S5 5 kNm

T10S6 10 kNm

Safety instructions

T10FS A0785-150 HBM: public 7

Fig. 1.1 Location of the label on the stator of the device

The preferred position of the FCC label is on the type

plate. If this is not possible for reasons of space, the

label can be found on the rear of the stator housing.

Model: T10S2

FCC ID: 2ADAT-T10S2TOS6

IC: 12438AT10S2TOS6

This device complies with part 15 of the FCC Rules. Operation is

subject to the following two conditions: (1) This device may not

cause harmful interference, and (2) this device must accept any

interference received, including interference that may cause unde

sired operation.

Label example with FCC ID and IC number

Industry Canada IC

This device complies with Industry Canada standard

RSS210.

This device complies with Industry Canada license-ex

empt RSS standard(s). Operation is subject to the follow

ing two conditions: (1) this device may not cause interfer

ence, and (2) this device must accept any interference,

including interference that may cause undesired opera

tion of the device.

Safety instructions

8A0785-150 HBM: public T10FS

Cet appareil est conforme aux normes d'exemption de

licence RSS d'Industry Canada. Son fonctionnement est

soumis aux deux conditions suivantes : (1) cet appareil

ne doit pas causer d'interférence et (2) cet appareil doit

accepter toute interférence, notamment les interférences

qui peuvent affecter son fonctionnement.

Important

Usage/Installation in the USA and Canada requires an

EMI suppressor. Please refer to chapter 6.1.1, page 45.

Designated use

The T10FS torque flange is used exclusively for torque

and rotation speed measurement tasks, and directly

associated control and regulatory tasks. Use for any

additional purpose shall be deemed to be not as

intended.

In the interests of safety, the transducer should only be

operated as described in the Operating Manual. It is also

essential to comply with the legal and safety

requirements for the application concerned during use.

The same applies to the use of accessories.

The transducer is not a safety element within the

meaning of its designated use. Proper and safe operation

of this transducer requires proper transportation, correct

storage, assembly and mounting, and careful operation.

General dangers of failing to follow the safety

instructions

The transducer corresponds to the state of the art and is

failsafe. The transducer can give rise to remaining

dangers if it is inappropriately installed and operated by

untrained personnel.

Safety instructions

T10FS A0785-150 HBM: public 9

Everyone involved with mounting, starting up,

maintaining, or repairing the transducer must have read

and understood the Operating Manual and in particular

the technical safety instructions.

Residual dangers

The scope of supply and performance of the transducer

covers only a small area of torque measurement

technology. In addition, equipment planners, installers

and operators should plan, implement and respond to the

safety engineering considerations of torque

measurement technology in such a way as to minimize

remaining dangers. On‐site regulations must be complied

with at all times. Reference must be made to remaining

dangers connected with torque measurement technology.

Conversions and modifications

The transducer must not be modified from the design or

safety engineering point of view except with our express

agreement. Any modification shall exclude all liability on

our part for any damage resulting therefrom.

Qualified personnel

The transducer must only be installed and used by

qualified personnel, strictly in accordance with the

specifications and with safety requirements and

regulations. It is also essential to comply with the legal

and safety requirements for the application concerned

during use. The same applies to the use of accessories.

Qualified personnel means persons entrusted with siting,

mounting, starting up and operating the product who

possess the appropriate qualifications for their function.

Safety instructions

10 A0785-150 HBM: public T10FS

Accident prevention

According to the prevailing accident prevention

regulations, once the torque flange has been mounted, a

covering agent or cladding has to be fitted as follows:

The cover or cladding must not be free to rotate.

The cover or cladding should avoid squeezing or

shearing and provide protection against parts that

might come loose.

Covers and cladding must be positioned at a suitable

distance or be arranged so that there is no access to

any moving parts within.

Covers and cladding must also be attached if the

moving parts of the torque flange are installed outside

peoples' movement and operating range.

The only permitted exceptions to the above requirements

are if the various parts and assemblies of the machine

are already fully protected by the design of the machine

or by existing safety precautions.

Warranty

In the case of complaints, a warranty can only be given if

the torque flange is returned in the original packaging.

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