Clarke Devil 6003 Manual

OPERATING & MAINTENANCE

INSTRUCTIONS

Devil 6003, 6005, 6009 & 6015

Part Nos: 6925220, 6925225, 6925230 & 6925235

GC0110

ELECTRIC FAN HEATERS

INTRODUCTION

Thank you for purchasing this CLARKE Electric Fan Heater.

Please read this manual thoroughly and follow the instructions carefully.

Before attempting to use the heater, thoroughly familiarise yourself with the

heater & its operation. In doing so you will ensure the safety of yourself and

that of others around you, and you can look forward to the heater giving you

long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL PROTECTION

Do not dispose of this product with general household waste. It must

be disposed of according to the laws governing Waste Electrical and

Electronic Equipment, at a recognised disposal facility.

TABLE OF CONTENTS

INTRODUCTION ..................................................................................2

GUARANTEE ........................................................................................2

ENVIRONMENTAL PROTECTION .........................................................2

TABLE OF CONTENTS ..........................................................................3

GENERAL SAFETY RULES .....................................................................4

ELECTRICAL CONNECTIONS .............................................................. 6

OPERATION ......................................................................................... 8

MAINTENANCE ...................................................................................10

FAULT FINDING ...................................................................................11

PARTS LISTS & DIAGRAMS ..................................................................12

WIRING DIAGRAMS ...........................................................................16

TECHNICAL SPECIFICATION ...............................................................18

SPARE PARTS & SERVICING CONTACTS .............................................18

DECLARATION OF CONFORMITY.......................................................19

GENERAL SAFETY RULES

1) WORK AREA

1. These heaters are for INDOOR USE ONLY.

2. Do not expose the heater or power cable to rain or wet conditions. Any

water entering the heater will increase the risk of electric shock. DO NOT

use this heater in a bathroom, shower room, in the vicinity of a swimming

pool, or any wet environment.

3. NEVER locate the heater near combustible materials such as curtains,

furniture etc. Allow at least 1 metre clearance.

4. DO NOT locate the heater close to an adjacent wall or ceiling. Allow a

distance of at least 1 metre from a wall or ceiling. Avoid placing the

heater directly below socket outlets.

5. Take care to ensure that the grille cannot be blocked by curtains or other

fabrics.

6. Do not operate fan heaters in explosive atmospheres such as in the

presence of flammable liquids, gases or dust such as in a paint spray

booth or any explosive environment. Electric motors create sparks which

may ignite dust or fumes.

7. Never place the heater on a movable vehicle where it could be tipped

over.

8. Do not allow the heating elements to become covered with dust which

could become a fire hazard. If used in a dusty workplace it should be

cleaned as described under Cleaning and Maintenance.

9. NEVER touch the heater element for at least 15 minutes after switching off.

10. DO NOT leave the heater unattended.

11. If children are present always use with a fireguard.

12. Store the fan heater out of the reach of children and do not allow persons

unfamiliar with these instructions to operate this appliance.

13. Do not use this heater with a programmable timer used to switch it on

automatically.

2) ELECTRICAL SAFETY

1. Electrical appliances must match the power outlet. Never modify the plug

in any way. Do not use adaptor plugs with earthed (grounded) appli-

ances. Correct plugs and outlets will reduce the risk of electric shock.

2. Do not abuse the electrical cable. Never use the cord for pulling or

unplugging the heater. Keep the cable away from sources of heat, oil,

sharp edges or moving parts. Damaged or tangled cables increase the

risk of electric shock.

3. Keep the mains cable well away from machines and ensure an adequate

electrical supply is close at hand so that the operation is not restricted by

the length of the cable.

4. ALWAYS disconnect from the mains supply before moving the heater or

performing any maintenance tasks.

5. ALWAYS use ONLY in an upright position.

6. Inspect the mains cable regularly for signs of damage. DO NOT use if it is

damaged, and ALWAYS keep it away from the source of heat.

7. Check the fan heater for damage before use. DO NOT use if the heater

elements are damaged or broken. Any damage should be properly

repaired or the part replaced. If in doubt, DO NOT use the machine.

Consult your local dealer.

3) SERVICE & REPAIRS

1. When necessary, have your appliance repaired by a qualified person

using identical replacement parts. This will ensure that the safety of the

appliance is maintained.

Additionally, please keep these instructions in a safe place for future

reference.

ELECTRICAL CONNECTIONS

DEVIL 6003 (3KW) HEATER UNIT

This model is provided with a 13 amp BS 1363 plug, fitted with a 13amp fuse and

MUST be connected to a standard, 230 Volt (50Hz) electrical supply, preferably

through an approved plug, or a suitably fused isolator switch.

WARNING: THIS APPLIANCE MUST BE EARTHED

IMPORTANT: The wires in the mains lead should be wired up in accordance

with the following colour code:

Green & Yellow - Earth

Blue - Neutral

Brown - Live

As the colours of the flexible cable of this appliance may not correspond with

the coloured markings identifying terminals in your plug, proceed as follows:

•

Connect the GREEN & YELLOW coloured cord to the plug

terminal marked with a letter E or Earth symbol “ ” or coloured

GREEN or GREEN & YELLOW.

• Connect the BROWN coloured cord to the plug terminal

marked a letter “L” or coloured RED.

•

Connect the BLUE coloured cord to the plug terminal marked

a letter “N” or coloured BLACK

If this appliance is found to be fitted with a plug which is moulded on to the

electric cable (i.e. non-rewireable) please note:

1. The plug must be thrown away if it is cut from the electric cable. There is a

danger of electric shock if it is subsequently inserted into a socket outlet.

2. Never use the plug without the fuse cover fitted.

3. Should you wish to replace a detachable fuse carrier, ensure that the

correct replacement is used (as indicated by marking or colour code).

4. Replacement fuse covers can be obtained from your local Clarke dealer

or most electrical stockists.

FUSE RATING

The fuse in the plug must be replaced with one of the same rating and this

replacement must be ASTA approved to BS1362.

We strongly recommend that this machine is connected to the mains supply

via a Residual Current Device (RCD).

DEVIL 6005 (5KW), DEVIL 6009(9KW) AND DEVIL 6015(15KW) UNITS

These machines MUST be connected to a 400 Volt, 3 PHASE 50Hz supply

through a suitably fused isolator switch. It cannot be operated from a single

phase supply.

The user should purchase a suitable connecting lead as shown in the diagram,

which is compatible with the appliance socket. The unit requires 5 pins includ-

ing a master earth pin, and is suitable for AC 380/415v, 50/60Hz with a capac-

ity of 16A/6h (Devil 6005 and 6009) or 32A/6h (Devil 6015) and rated at IP44

class or better insulation. A length of 2-3 metres is recommended as giving

mobility to the appliance but without becoming a trip hazard.

The plug incorporates a hood which will secure the cable in position when

engaged with the appliance.

If in any doubt, consult a qualified electrician. DO NOT attempt any electrical

repairs yourself.

OPERATION

The Devil range of fan assisted electric heaters are suitable for household

(Devil 6003 only) or workshop/factory use. They incorporate a thermostat

which detects the temperature of the room air and controls the heater to

maintain a pre-selected temperature between 0 & 40°C. A manually reset

thermal cutout is provided for safety in the event of overheating on the 6005,

6009 & 6015 models. The fan motor runs independently of the thermostat and

continues running after the heating element has been switched off.

With the heater suitably sited (ensure you comply with all safety precautions),

switch the heater ON to the chosen setting as follows:

3 KW HEATERS

The 3kw heater has 3 running speeds for the fan incorporating 2 settings for

both of the heating elements once the fan is set running. The other control is

a progressive thermostat which is rotated through 270 deg. A cutout is used

to maintain a constant pre-set temperature.

When using the heater to warm a cold room, first turn the thermostat to MAX

and run the heater on full power until the room temperature reaches the

required value, then turn the thermostat anti-clockwise until it switches off.

The thermostat will then switch the heater on and off automatically to control

the room temperature according to the pre-set value, maintaining a con-

stant room temperature. The 3kw unit is fitted with a self-resetting thermal

cutout.

3-position fan speed control thermostatic temperature control

When using the heater for the first time a slight emission of smoke may be

noticed. This is quite normal and soon stops. It is caused by residual traces of

oil remaining on the element from production.

After use, turn the thermostat to the OFF position and turn the selector switch

to the Fan Only position, and leave the unit to cool down for a couple of

minutes.

5KW, 9KW &15KW HEATERS

The 5 & 9kw units have a three position twist control for FAN only, and FAN plus

either half or full heat output. The 15kw unit has a four position control;- FAN

only, FAN + 1/3, FAN + 2/3 & FAN + full heat output. A thermostatic

temperature control is also provided for fine control of heat output at a

constant pre-set temperature.

Should the unit overheat, a thermal cutout will operate, shutting down the

unit. If this happens, allow a period of time for the unit to cool (approx. 10

minutes) before pressing the RESET using a suitable tool, and restarting the

unit.

When switching the unit OFF, it is strongly recommended that the unit is run in

the FAN ONLY mode for approx. 10 minutes, in order to cool the heating

elements, before switching OFF completely and finally disconnecting from

the mains supply.

The thermal cutout may also operate if the heater is shut down without

allowing to cool sufficiently. If, subsequently, the machine fails to start, press

the RESET using a suitable tool and try again.

Reset

Thermostatic temperature control

3-position fan speed / temperature control

MAINTENANCE

If the heater has been used, ALWAYS allow it to cool down for at least 10

minutes (by switching the heater OFF, but leave the fan running), then

disconnect from the mains supply before performing any maintenance tasks.

PERIODICALLY

• Disconnect from the mains supply, and use compressed air to clean

out the unit. ALWAYS wear a dust mask to perform this operation.

• If there is any serious build up of dirt, wipe thoroughly with a damp

cloth. Take care that no moisture enters the heater.

• Inspect the mains cable for damage. Heat damage will cause the

cable to stiffen and crack. If this is found, have the cable replaced.

Check cable routing and ensure it is well away from the heat

source.

• Ensure heating elements are clear of dust (use compressed air to

clean the heater if possible).

• Avoid using solvents when cleaning plastic parts, most plastics are

susceptible to damage from various types of commercial solvents.

• Refer to your CLARKE dealer if internal maintenance is required. The

unit is fitted with tamper-proof screws to discourage users from

dismantling the heater.

• When storing the heater, allow it to cool down, then cover it with its

plastic bag and place it in its packing box for storage in a dry,

ventilated place.

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