Burkert 3323 Manual de usuario

Operating instructions

Type 3323, 3324, 3325

AE3363, AE33

Electromotive diaphragm valve

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modifications techniques.

Operating Instructions 2309/04_EN-GB_00810538 / Original EN

Content

1OPERATING INSTRUCTIONS ................................................................................................................7

1.1 Symbols........................................................................................................................................7

1.2 Denitionofterms........................................................................................................................ 7

2INTENDED USE ......................................................................................................................................8

3BASIC SAFETY INSTRUCTIONS ...........................................................................................................9

4GENERAL NOTES.................................................................................................................................11

4.1 Contactaddress.........................................................................................................................11

4.2 Warranty .....................................................................................................................................11

4.3 InformationontheInternet........................................................................................................11

5PRODUCT DESCRIPTION....................................................................................................................12

5.1 Generaldescription....................................................................................................................12

5.2 Properties ...................................................................................................................................12

5.3 Variants.......................................................................................................................................12

5.4 Options .......................................................................................................................................13

6STRUCTURE AND FUNCTION.............................................................................................................14

6.1 Structureoftheelectromotivediaphragmvalve ......................................................................14

6.2 Valvepositionaftersupplyvoltagefailure ................................................................................16

6.3 Safetyposition ...........................................................................................................................16

6.4 Displayofthedevicestatus ......................................................................................................17

6.5 Factorysettings.........................................................................................................................19

7CONTROL ELECTRONICS...................................................................................................................20

7.1 Function......................................................................................................................................20

7.2 EnergystorageSAFEPOSenergy-pack(option) ......................................................................22

8TECHNICAL DATA ................................................................................................................................27

8.1 Standardsanddirectives...........................................................................................................27

8.2 Approvals ...................................................................................................................................27

Electromotivediaphragmvalve

Type 3323, 3324, 3325

English

Type 3323, 3324, 3325

8.3 Typelabel ...................................................................................................................................27

8.4 Labellingofforgedsteelvalvebody .........................................................................................28

8.5 Labellingoftubevalvebody(VP)..............................................................................................28

8.6 Operatingconditions .................................................................................................................29

8.7 Generaltechnicaldata...............................................................................................................32

8.8 Electricaldata ............................................................................................................................33

8.9 FlowvaluesforVSforgedsteelvalvebodies...........................................................................35

8.10 Flowvaluesforcastvalvebodiesandplasticvalvebodies....................................................36

8.11 Flowvaluesfortubevalvebodies.............................................................................................37

9INSTALLATION......................................................................................................................................38

9.1 Safetyinstructionsforinstallation.............................................................................................38

9.2 Installationpositionofthediaphragmvalves........................................................................... 38

9.3 Installationofdeviceswiththreadedconnection,angeconnection,clampconnectionor

bondedconnection....................................................................................................................41

9.4 Installationofdeviceswithweldedconnections......................................................................43

9.5 Installingactuatoronvalvebody ..............................................................................................46

9.6 Rotatingtheactuator.................................................................................................................50

9.7 Disassemblingtheactuator.......................................................................................................51

9.8 Holdingdevice ...........................................................................................................................53

10 ELECTRICAL INSTALLATION............................................................................................................... 54

10.1 Electricalinstallationwithcircularplug-inconnector ..............................................................54

10.2 Electricalconnectioneldbusgateway ....................................................................................58

10.3 Electricalinstallationwithcablegland

(onlyAG2) ...................................................................................................................................59

11 START-UP .............................................................................................................................................65

11.1 Basesettings..............................................................................................................................65

11.2 Setsafetypositionandeectivedirection ...............................................................................65

11.3 AdjustmentofpositioncontrolonAG2.....................................................................................66

11.4 AdjustmentofpositioncontrolonAG3.....................................................................................67

11.5 SetAUTOMATICoperatingstate...............................................................................................69

12 OPERATION..........................................................................................................................................70

English

Type 3323, 3324, 3325

12.1 Overview:availabilityoftheoperatingelements......................................................................70

12.2 Displayelements .................................................................................................................................. 71

12.3 Operatingelements....................................................................................................................72

12.4 büSserviceinterface .................................................................................................................73

12.5 SIMcard–acquireandsavedata(option) ........................................................................................ 74

12.6 UserinterfaceoftheBürkertCommunicatorPCsoftware............................................................... 75

12.7 EstablishtheconnectionbetweendeviceandBürkertCommunicator..................................76

13 BASIC FUNCTIONS..............................................................................................................................77

13.1 Changingtheoperatingstate,AUTOMATIC,MANUAL ............................................................77

13.2 Setsafetypositionandeectivedirection ...............................................................................78

14 ADVANCED FUNCTIONS................................................................................................................................ 79

14.1 X.TIME – limitationofcontrolspeed ......................................................................................79

14.2 X.LIMIT – mechanicalstrokerangelimit.................................................................................81

14.3 SetLEDoperationmode ...........................................................................................................82

14.4 Settingthecoloursforindicatingvalveposition ......................................................................83

15 MANUALOVERRIDEOFVALVE ..........................................................................................................84

15.1 Electricaloverrideofvalve ........................................................................................................84

15.2 Actuatingthevalvemechanically..............................................................................................85

16 OPERATING STRUCTURE AND FACTORY SETTING .........................................................................89

16.1 Operatingstructureofthecongurationarea ..........................................................................89

17 INDUSTRIAL ETHERNET .....................................................................................................................96

17.1 Fieldbusgatewaydescription ...................................................................................................96

17.2 TechnicaldataIndustrialEthernet.............................................................................................97

17.3 Projectingviaeldbus ...............................................................................................................98

17.4 Webserver ...............................................................................................................................100

18 CANopen ............................................................................................................................................104

18.1 Projectingviaeldbus .............................................................................................................104

18.2 CANopennetworkconguration ............................................................................................. 104

English

Type 3323, 3324, 3325

19 büS...................................................................................................................................................... 104

19.1 CablingofbüSnetworks .........................................................................................................104

19.2 CongurationofbüSnetworks................................................................................................104

20 MAINTENANCE ..................................................................................................................................105

20.1 Visualinspection ......................................................................................................................105

20.2 Replacingthediaphragm ........................................................................................................106

20.3 Maintenancenotications .......................................................................................................112

21 TROUBLESHOOTING.........................................................................................................................113

21.1 Noticationsondevicestatus“Outofspecication” ............................................................113

21.2 Errornotications.....................................................................................................................114

21.3 Noticationsondevicestatus“Functioncheck” ...................................................................116

22 CLEANING ..........................................................................................................................................117

22.1 Rinsingthevalvebody ............................................................................................................117

23 ACCESSORIES,REPLACEMENTPARTS..........................................................................................118

23.1 Accessories..............................................................................................................................118

23.2 Communicationsoftware.........................................................................................................119

24 DISASSEMBLY ...................................................................................................................................120

25 PACKAGING,TRANSPORT................................................................................................................121

26 STORAGE ...........................................................................................................................................121

27 DISPOSAL ..........................................................................................................................................121

English

Operating instructions

Type 3323, 3324, 3325

1 OPERATING INSTRUCTIONS

The operating instructions describe the entire life cycle of the device. Keep these instructions in an easily

accessible location for every user. The instructions must be available to each new owner of the device.

Importantsafetyinformation.

Carefully read through the operating instructions. Study in particular the chapters entitled Basic safety

instructions and Intended use.

▶The operating instructions must be read and understood.

1.1 Symbols

DANGER!

Warnsofanimmediatedanger.

▶Failure to observe these instructions will result in death or serious injuries.

WARNING!

Warnsofapotentiallyhazardoussituation.

▶Failure to observe these instructions may result in serious injuries or death.

CAUTION!

Warnsofapotentialdanger.

▶Failure to observe these instructions may result in moderate or minor injuries.

ATTENTION!

Warnsofdamage.

•Failure to observe the warning may result in damage to the device or the equipment.

Indicates important additional information, advice and recommendations.

refers to information in these operating instructions or in other documentation.

▶Indicates an instruction to be carried out to avoid a danger, a warning or a possible risk.

→Indicates a procedure to be carried out.

Indicates a result.

MENU Symbol for software interface texts.

1.2 Denition of terms

•The term “device” used in these instructions applies to the Type 3323, 3324, 3325 and AE3363 electro-

motive diaphragm valve.

•The abbreviation “Ex” used in these instructions stands for “potentially explosive”.

•The term “büS” (Bürkert system bus) used in this instruction stands for the communication bus developed

by Bürkert and based on the CANopen protocol.

•AG2: Actuator size 2 with a nominal force of 2,500 N for diaphragm size 8-40

AG3: Actuator size 3 with a nominal force of 11500N for diaphragm size 40-100

•In these instructions, the unit bar stands for relative pressure. The absolute pressure is stated separately

in bar(abs).

English

Intended use

Type 3323, 3324, 3325

2 INTENDED USE

ImproperuseoftheType3323,3324and3325electromotivediaphragmvalvemaybedangerousto

people,nearbyequipmentandtheenvironment.

Thetype3323,3324and3325electromotivediaphragmvalveisdesignedtocontroltheowofliquid

andgaseousmedia.

▶Standard devices must not be used in the potentially explosive area. They do not possess the separate

Ex type label denoting the approval for use in potentially explosive environments.

▶The use of alkaline cleaning agents is not permitted for cleaning the surface of the device.

▶If the position of the valve has a bearing on safety concerns in the event of a power failure: Only use

devices that have a SAFEPOS energy-pack (optional energy storage system).

▶To use the device, observe the permitted data, operating conditions and usage conditions. These speci-

cations can be found in the contract documents, operating instructions and on the type label.

▶Protect device from harmful environmental inuences (e.g. radiation, air humidity, fumes, etc.)! For any

matters requiring clarication, contact the relevant sales department.

Onlyusethedevice

▶in conjunction with third-party devices and components recommended or approved by Bürkert.

▶when in perfect condition, and always ensure proper storage, transportation, installation and operation.

▶Use only as intended.

English

Basic safety instructions

Type 3323, 3324, 3325

3 BASIC SAFETY INSTRUCTIONS

This safety information does not take into account any contingencies or occurrences that may arise during

installation, use and maintenance of the device.

The operating company is responsible for the respect of the local safety regulations, including sta safety.

Riskofinjuryfromhighpressure.

▶Switch o the pressure before working on the device or system. Vent or empty the lines.

Dangerofburnsandriskofre.

Following an extended duty cycle or as a result of a hot medium, the surface of the device may become hot.

▶Only touch the device when wearing protective gloves.

▶Keep the device away from highly ammable substances and media.

Riskofcrushingbymechanicallypoweredparts.

▶Installation work on the compressor, diaphragm and valve body must only be performed while electrically

isolated.

For devices with SAFEPOS energy-pack: completely remove the SAFEPOS energy-pack. Wait until the LED

ring is no longer lit and ensure that the LED status is not in “LEDo” mode.

▶Do not reach into the openings of the valve body.

Riskofuncontrolledprocessintheeventofapowerfailure.

For devices without the optional SAFEPOS energy-pack, the valve will not stop in a dened position in the

event of a power failure.

▶If the valve position has a bearing on safety concerns in the event of a power failure: only use devices

that have the SAFEPOSenergy-pack (optional energy storage system).

▶Select a valve position that is safe in respect of the process using the DIP switch.

Dangerduetoloudnoises.

▶Depending on the usage conditions, the device may generate loud noises. More detailed information on the

likelihood of loud noises is available from the relevant sales department.

▶Wear hearing protection when in the vicinity of the device.

Mediummayleakoutifthediaphragmisworn.

▶Relief bore must be regularly inspected for any medium leakages.

▶If medium is leaking from the relief bore, the diaphragm must be replaced.

▶If the medium is hazardous, secure the area around the leakage to prevent risks.

Generalhazardoussituations.

To prevent injury, ensure that:

▶In potentially explosive atmosphere the device must only be used in accordance with the specications

on the separate type label.

▶The additional information and safety instructions relating to potentially explosive atmospheres enclosed

with the device or the separate operating instructions relating to potentially explosive atmospheres must

be adhered to when deploying the device.

English

Basic safety instructions

Type 3323, 3324, 3325

▶In potentially explosive atmospheres, only use devices with a separate Ex type label.

▶Only the media listed in Chapter “8 Technical data” should be fed into the medium ports.

▶Do not make any internal or external changes to the device and do not subject it to mechanical stress.

▶Secure the device to prevent unintentional operation.

▶Note the system-specic safety regulations.

▶Make sure only trained technicians carry out installation and maintenance work.

▶Transport, install and dismantle a heavy device only with the aid of a second person and using suitable

equipment.

▶Following an interruption in the power supply, ensure that the process is restarted in a controlled man-

ner.

Observe sequence:

1. Connect supply voltage.

2. Pressurise the device with medium.

▶Observe the general rules of technology.

▶Install the device according to the regulations applicable in the respective country.

ATTENTION!

Electrostaticallysensitivecomponentsandassemblies.

The device contains electronic components that are susceptible to the eects of electrostatic discharging

(ESD). Components that come into contact with electrostatically charged persons or objects are at risk. In

the worst-case scenario, they will be destroyed immediately or will fail after start-up.

•Meet the requirements specied by EN61340-5-1 to minimise or avoid the possibility of damage caused

by sudden electrostatic discharge.

•Do not touch electronic components when the supply voltage is connected.

English

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