Burkert 2031 Manual de usuario

Quickstart

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Type 2030, 2031, 2031 K, 2032, 2033, 2037

Piston-operated diaphragm valves,

Actuator sizes 40 - 125, Diameter DN8 - DN65

Kolbengesteuerte Membranventile,

Antriebsgröße 40 - 125 mm, Nennweiten DN8 - DN65

Vannes à membrane, commandé par piston, Tailles de

mécanisme 40 - 125 mm, Piston section nominale DN8 - DN65

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous resérve de modication techniques.

Operating Instructions 1812/06_EU-ML_00810102 / Original DE

Quickstart

1 QUICKSTART ........................................................................ 3

2 SYMBOLS ............................................................................. 3

3 INTENDED USE .................................................................... 4

4 BASIC SAFETY INSTRUCTIONS.......................................... 4

5 CONTACT ADDRESSES ....................................................... 6

6 TECHNICAL DATA................................................................. 6

7 INSTALLATION .................................................................... 10

8 TRANSPORTATION, STORAGE, DISPOSAL ...................... 15

2 SYMBOLS

Warning to prevent death or serious injuries:

DANGER!

Warns of an immediate danger!

WARNING!

Warns of a potentially dangerous situation!

Warning to prevent moderate or minor injuries:

CAUTION!

Warns of a possible danger!

NOTE!

Warns of material damage!

Important tips and recommendations.

Refers to information in these operating instructions or in

other documentation.

▶designates instructions for risk prevention.

→designates a procedure which you must carry out.

1 QUICKSTART

The quickstart guide comprises important information.

▶Carefully read the quickstart guide and observe any safety

information.

▶The quickstart guide must be available to every user.

▶The liability and warranty for types 2030, 2031, 2031 K, 2032,

2033 and 2037 do not apply if the quickstart instructions are not

observed.

The quickstart guide illustrates the installation and commis-

sioning of the equipment with examples. A detailed description

of the device can be found in the operating instructions for types

2030, 2031, 2031 K, 2032, 2033 and 2037 in the internet at:

www.burkert.com

If you have any queries, please contact your Bürkert sales

oce.

english

Type 2030, 2031, 2031 K, 2032,

2033, 2037

Intended use

3 INTENDED USE

Non-authorized use of the devices may be dangerous to

people, nearby equipment and the environment.

▶The diaphragm valves of Types 2030, 2031, 2031 K, 2032,

2033 and 2037 are designed for the control of contaminated,

ultra-pure or sterile media, as well as for abrasive or aggres-

sive media (also with higher viscosity).

▶The device is designed for the controlled ow of liquid and

gaseous media.

▶In the potentially explosion-risk area the diaphragm valves of

Types 2030, 2031, 2031 K, 2032, 2033 and 2037 may be used

only according to the specication on the separate Ex type

label. For use observe the additional information enclosed with

the device together with safety instructions for the explosion-

risk area.

▶During use observe the authorized data, the operating condi-

tions and conditions of use specied in the contract docu-

ments and operating instructions.

▶Protect device from damaging environmental inuences

(e.g. radiation, humidity, steam, etc.). If anything is unclear,

consult the relevant sales oce.

▶The device may be used only in conjunction with third-party

devices and components recommended and authorized by

Bürkert.

▶Correct transportation, correct storage and installation and

careful use and maintenance are essential for reliable and

faultless operation.

▶The exhaust air may be contaminated with lubricants in the

actuator.

▶Use the device only as intended.

4 BASIC SAFETY INSTRUCTIONS

These safety instructions do not make allowance for any

•contingencies and events which may arise during the instal-

lation, operation and maintenance of the devices.

•local safety regulations – the operator is responsible for

observing these regulations, also with reference to the instal-

lation personnel.

Risk of injury from high pressure and discharge of medium.

▶Before working on the device or system, switch o the pres-

sure. Vent or drain lines.

Danger of bursting from overpressure.

▶Observe the specications on the type label for maximal

control and medium pressure.

▶Observe permitted medium temperature.

Risk of injury from electric shock (when electrical component

installed).

▶Before reaching into the device or the equipment, switch o

the power supply and secure to prevent reactivation!

▶Observe applicable accident prevention and safety regula-

tions for electrical equipment!

Risk of injury from moving parts in the device!

▶Do not reach into openings.

english

Type 2030, 2031, 2031 K, 2032,

2033, 2037

BASIC SAFETY INSTRUCTIONS

Risk of burns and risk of re due to hot device surface if duty

cycle is long or medium temperature is high

▶Keep the device away from highly ammable substances and

media and do not touch with bare hands.

Leaking medium when the diaphragm is worn.

▶Regularly check leakage detection bore for leaking medium.

▶If medium is leaking out of the leakage detection bore, change

the diaphragm.

▶If the media is hazardous, protect the area surrounding the dis-

charge point against dangers.

Danger due to loud noises.

▶Depending on the operating conditions, the device may generate

loud noises. More detailed information on the likelihood of loud

noises is available from the relevant sales oce.

▶Wear hearing protection when in the vicinity of the device.

General hazardous situations.

To prevent injury, ensure:

▶That the system cannot be activated unintentionally.

▶Installation and repair work may be carried out by authorized

technicians only and with the appropriate tools.

▶After an interruption, ensure that the process is restarted in a

controlled manner. Observe sequence.

1. Apply supply voltage.

2. Charge the device with medium.

▶The device may be operated only when in perfect condition

and in consideration of the operating instructions.

▶Observe the safety regulations specic to the plant for applica-

tion planning and operation of the device.

▶The plant operator is responsible for the safe operation and

handling of the plant.

▶The general rules of technology apply to application planning

and operation of the device.

To prevent damage to property of the device, ensure:

▶Supply the media connections only with those media which are

specied as ow media in the chapter entitled “6 Technical data”.

▶Do not put any loads on the valve (e.g. by placing objects on

it or standing on it).

▶Do not make any external modications to the valves. Do not

paint the body parts or screws.

▶Do not transport, install or remove heavy devices without the aid

of a second person and using suitable auxiliary equipment.

english

Type 2030, 2031, 2031 K, 2032,

2033, 2037

Contact addresses

5 CONTACT ADDRESSES

Germany

Bürkert Fluid Control Systems

Sales Center

Christian-Bürkert-Str. 13-17

D-74653 Ingelngen

Germany

Tel. + 49 (0) 7940 - 10 91 111

Fax + 49 (0) 7940 - 10 91 448

Email: [email protected]

International

Contact addresses can be found in the internet at: www.burkert.com

6 TECHNICAL DATA

6.1 Conformity

The types 2030, 2031, 2031 K, 2032, 2033 and 2037 are com-

pliant with the EU Directives according to the EU Declaration of

Conformity.

6.2 Standards

The applied standards which are used to demonstrate com-

pliance with the EU Directives are listed in the EU type test cer-

ticate and/or the EU Declaration of Conformity.

6.3 General technical data

Control medium: neutral gases, air

Flow media: Type 2030 contaminated, corrosive media

Types 2031, 2031 K, 2032, 2033 and 2037

contaminated, ultrapure, sterile media and

media with higher viscosity

Installation position: any, preferably with actuator facing up;

tank bottom valve Type 2033: Actuator

facing downwards

Materials and connections see data sheet.

english

Type 2030, 2031, 2031 K, 2032,

2033, 2037

Technical data

6.4 Control functions

Closed by spring force in rest position

Opened by spring force in rest position

Actuating function via reciprocal pressurization

6.5 Type label

Type

Control function

Orice (diaphragm size)

Body material

Identication number of the device

2031 A 25,0 EPDM VS

Made in Germany

00445286

W36LP

Pilot 5,5-7bar

TG44 Pmed 10bar

S/N 1060

Seal material

Port connection

max. medium

pressure

Serial number

Control

pressure

6.6 Labeling of forged body

XXXXXXXXXX

XX F

1.4435/316L(VS)

PN16/CWP150

XXXXXXXX/XXX

XXXXXX

XXXX

Batch number/

manufacturing code

Company logo

Material

Nominal pressure

Production/order

number (F-part)

Serial number

Self-drain angle

Customized text

(optional)

Connection orice

and tube sizes

6.7 Labeling of tube valve body (VP)

1.4435

316L(VP)

XXXXXXXX

XXXXXXXXXX

PN16 / CWP150

XXXXXXXX / XXX

XXXX / XXXXXX

Material HeatCompany logo

Nominal pressure

Connection orice

and pipe dimensions

Self-drain angle /

Customer-specic text

(optional)

Production number

order number / Serial

number

english

Type 2030, 2031, 2031 K, 2032,

2033, 2037

Technical data

6.8 Application conditions

WARNING!

Danger of bursting from overpressure.

If the device explodes, there is a risk of serious injuries,

chemical burns, scalding.

▶Do not exceed the maximum control and medium pressure.

Observe specications on the type label.

▶Observe permitted ambient and media temperature.

Ambient temperature for actuators:

Material Actuator size ø Temperature

PA 40 - 125 mm -10...+60 °C

PPS

40 - 80 mm +5...+140 °C

100 mm, 125 mm

+5...+90 °C

(briey up to +140 °C)

Medium temperature for body:

Body material Temperature

Stainless steel -10 ... +150 °C

PVC (see PT graph) -10 ... +60 °C

PVDF (see PT graph) -10 ... +120 °C

PP (see PT graph) -10 ... +80 °C

Medium temperature for diaphragms:

Material Temperature

[°C]1)

Remarks

EPDM (AB) -10...+130 Steam sterilization up to +140°C /

60min

EPDM (AD) -10...+143 Steam sterilization up to +150°C /

60min

FKM (FF) 0...+130 No steam / dry heat up to +150°C /

60min

PTFE (EA) -10...+130 Steam sterilization up to +140°C /

60min

Advanced

PTFE (EU)

-5...+143 Steam sterilization up to +150°C /

60min

Gylon (ER) -5...+130 Steam sterilization up to +140°C /

60min

1) The indicated medium temperatures apply only to media which do not

corrode or swell the diaphragm materials. The behavior of the medium

with respect to the diaphragm may be changed by the medium tem-

perature. The function properties, in particular the service life of the

diaphragm, may deteriorate if the medium temperature increases. Do

not use the diaphragms as steam shut-o element.

english

Type 2030, 2031, 2031 K, 2032,

2033, 2037

Technical data

Maximum permitted medium pressure:

Permitted medium pressure depending on the medium temperature

for plastic bodies:

DN 15 - 65

20 40 60 80 100 120 140

PVC

PVDF

Medium pressure[bar]

Temperature [°C]

Fig. 1: Graph of medium pressure / medium temperature

Permitted control pressure:

Actuator size

ø [mm]

Actuator

material

Min. control

pressure [bar]

Max. control

pressure [bar]

40 - 100 PA 210

125 PA 2 7

40 - 125 PPS 2 7

Control pressure for control function A:

The values apply to body made of:

•plastic,

•stainless steel: block material, forged, casted and tube valve

body.

Orice DN

(diaphragm

size)

Actuator size

ø [mm]

Control pressure [bar]

at medium pressure 2)

0 bar maximum

840 5 4

15 50 53.5

63 5 4

20 63 5.5 4

80 5 4

25 63 54.5

80 5.5 4.5

32 100 5.5 4

40 100 5.5 4

125 5.5 4

50 100 5.5 3.5

125 5.5 3

65 125 5.5 4.5

Tab. 1: Control pressure CFA

2) Approximate data, exact values can be found on the type

label.

The required minimum control pressure Pmin with control function

B and I is dependent on the medium pressure.

The pressure diagrams can be found in the operating

instructions on the internet at: www.burkert.com.

english

Type 2030, 2031, 2031 K, 2032,

2033, 2037

Installation

7 INSTALLATION

DANGER!

Danger – high pressure.

▶Turn o the pressure and vent the lines before loosening

lines or valves.

Risk of electric shock.

▶Before reaching into the device or the equipment, switch o

the power supply and lock to prevent reactivation.

▶Observe applicable accident prevention and safety regula-

tions for electrical equipment.

WARNING!

Risk of injury from incorrect installation.

▶Installation may only be performed by authorized technicians

with the appropriate tools.

Risk of injury from unintentional activation of the system and

uncontrolled restart.

▶Secure system against unintentional activation.

▶Following installation, ensure a controlled restart.

CAUTION!

Risk of injury due heavy devices!

▶During transport or during assembly, a heavy device may fall

and cause injury.

▶Do not transport, install or remove heavy devices without the

aid of a second person and using suitable auxiliary equipment.

▶Use appropriate tools.

7.1 Before installation

•Before connecting the valve, ensure that the pipelines are

aligned.

•The ow direction is optional.

7.1.1 Installation position general

Installation for self-drainage of the body

It is the responsibility of the installer and operator to

ensure self-drainage.

Installation for leakage detection

One of the bores in diaphragm socket for monitoring

leakage must be at the lowest point.

7.1.2 Installation position 2/2-way valve

Installation position: any position, preferably with the actuator

face up.

To ensure self-drainage:

→Install body at an angle α= 10° to 55° to the horizontal

(see “Fig. 2”).

→Observe an inclination angle of 1° – 5°.

→Forged bodies, tube valve bodies and cast bodies feature

a mark which must face upwards ( (12 o'clock position, see

“Fig. 2”).

→One of the bores in the diaphragm socket for monitoring

leakage, must be at the lowest point.

english

Type 2030, 2031, 2031 K, 2032,

2033, 2037

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