Timberwolf TW 280TFTR Manual de usuario

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INSTRUCTION MANUAL

TW 280TFTR WOOD CHIPPER

The content of this publication may not be copied, reproduced, republished, posted, broadcast, transmitted

or used in any way in any medium without the written permission of Entec Industries Ltd.

Section Page No.

INTRODUCTION 1

PURPOSE OF MACHINE 2

MACHINE DIMENSIONS & SPECIFICATIONS 2

PARTS LOCATION DIAGRAMS 3

SAFE WOR ING 5

Operator’s Personal Protective Equipment Required 5

Basic Woodchipping Safety 5

eneral Safety Matters - Do’s and Dont’s 6

Noise Test 7

OPERATING INSTRUCTIONS 8

Delivery 8

Operator’s Personal Protective Equipment Required 8

Manual Controls 8

Auto Controls 9

Emergency Stopping 9

Daily Checks Before Starting 9

Discharge Controls 9

Crawler Track Controls 10

Before Using the Chipper 11

Engine Controls 11

Starting the Engine 11

Controlling the Engine Speed 11

Stopping the Engine 11

Blade Wear 12

Starting to Chip 12

Chipping 12

Blockages 13

Hydraulic Oil Level & Temperature Indicator 13

Fuel Level Indicator 13

SERVICE INSTRUCTIONS 14

Service Schedule 15

Safe Maintenance 16

Spares 16

Battery Removal and Maintenance 16

Check Fittings 16

Copper Ease Safety Information 17

Battery Safety Information 18

Change Blades 19

Tension Drive Belts 20

Check Hoses 20

rease the Roller Spline and Rotor Bearings 21

rease the Roller Box Slides 21

rease the Discharge Flange 21

Engine Servicing 21

Safe Lifting & Securing Down of the Chipper 22

Change Hydraulic Oil and Filter 22

Track Base Maintenance 23

Checking the Rubber Tracks 23

Checking Track Tension 24

Track Loosening/Tightening Procedures 24

Removing the Rubber Tracks 25

Installing the Rubber Tracks 25

Checking Sprocket Wear 25

WARRANTY STATEMENT 26

EC DECLARATION OF CONFORMITY CERTIFICATE 27

IDENTIFICATION PLATE 28

DECALS 29

ELECTRICAL PARTS LOCATOR 31

CIRCUIT DIAGRAM 32

HYDRAULIC LAYOUT 33

PARTS LISTS 34

CONTENTS

TIMBERWOLF

TW 280TFTR

03.01.2017

TIMBERWOLF

TW 280TFTR

Thank you for choosing Timberwolf. Timberwolf chippers are designed to give safe and

dependable service if operated according to the instructions.

IMPORTANT HEALTH AND SAFETY INFORMATION

Before using your new chipper, please take time to read this manual. Failure to do

so could result in:

- PERSONAL INJURY

- EQUIPMENT DAMAGE

- DAMAGE TO PROPERTY

- 3RD PARTY INJURIES

This manual covers the operation and maintenance of the Timberwolf TW 280TFTR. All

information in this manual is based on the latest product information available at the time

of purchase.

All the information you need to operate the machine safely and effectively is contained

within pages 2 to 13. Ensure that all operators are properly trained for operating this

machine, especially safe working practices.

Timberwolf's policy of regularly reviewing and improving their products may involve major

or minor changes to the chippers or their accessories. Timberwolf reserves the right to

make changes at any time without notice and without incurring any obligation.

Due to improvements in design and performance during production there may be, in

some cases, minor discrepancies between the actual chipper and the text in this manual.

The manual should be considered an important part of the

machine and should remain with it if the machine is resold.

CA TION or WARNING

BE AWARE OF THIS SYMBOL AND WHERE

SHOWN, CAREF LLY FOLLOW

THE INSTR CTIONS.

This caution symbol indicates important safety messages in this manual.

When you see this symbol, be alert to the possibility of injury to yourself

or others and carefully read the message that follows.

ALWAYS FOLLOW SAFE OPERATING AND MAINTENANCE PRACTICES

INTROD CTION

TIMBERWOLF

TW 280TFTR

Serial No. Location

The serial number can be found

on the identification plate

located on the chassis beam.

Designed to chip solid wood material up to 200mm in diameter and

capable of chipping up to 6.5 tonnes of brushwood per hour.

DIMENSIONS

2320 mm, (1460 mm with discharge removed)

1410mm

TIMBERWOLF TW 280TFTR SPECIFICATION

Engine type Kubota 4-cylinder turbo diesel

Maximum power 33kW (45hp)

Cooling method Water cooled

Overall weight 1600kg

Starting method Electric

Roller feed win series hydraulic motors

Maximum diameter material 210mm (8.26")

Fuel capacity 36 litres

Hydraulic oil capacity 50 litres

Material processing capacity up to 6.5 tonnes/hr

Fuel type Diesel

The Timberwolf TW 280TFTR

3300 (2740 with tray folded)

TIMBERWOLF

TW 280TFTR

FUNNEL DISCHARGE

TUBE

DISCHARGE

BUC ET

ENGINE

GUARDS

DISCHARGE

ADJUSTMENT CONTROL

AIR INTA E

REFLECTOR

PARTS LOCATOR

ROTOR

HOUSING

FEED

TRAY

ACCESS

HATCH

CONTROL BOX

(each side)

EMERGENCY

STOP SWITCH

EXHAUST

LIFTING EYE

MANUAL

CANNISTER

THROTTLE

LEVER

DRIVING

CONTROL

PANEL

SAFETY BAR

TIMBERWOLF

TW 280TFTR

DRVING

PLATFORM

BATTERY

FUEL

PUMP

FUEL FILTER

OIL FILTER

CONTROL

PANEL

STARTER

MOTOR

RADIATOR

HYDRAULIC

PUMP

TOP ROLLER

SLIDE

DIRECTIONAL

CONTROL VALVE

IN-LINE

FUEL FILTER

AIR FILTER

PARTS LOCATOR

FUEL TAN

HYDRAULIC

OIL TAN

HYDRAULIC

OIL FILTER

ELECTRICAL

PANEL

DRIVE

PULLEY

GREASING

PANEL

CUTTER

BLADE X 2

FAN SECTION

X 4

ROTOR

BELT TENSION

ADJUSTER

OIL FILTER

JAC

ROTOR

PULLEY

TIMBERWOLF

TW 280TFTR

5SAFE WORKING

BASIC WOODCHIPPING SAFETY

The operator should be aware of the following points:

MAINTAIN A SAFETY EXCLUSION ZONE around the chipper of at least 10 metres for the

general public or employees without adequate protection. Use hazard tape to identify this

working area and keep it clear from debris build up. Chips should be ejected away from any

area the general public have access to.

HAZARDOUS MATERIAL - Some species of trees and bushes are poisonous. The

chippingaction can produce vapour, spray and dust that can irritate the skin. This may lead to

respiratory problems or even cause serious poisoning. Check the material to be chipped

before you start. Avoid confined spaces and use a facemask if necessary.

BE AWARE when the chipper is processing material that is an awkward shape. The material

can move from side to side in the funnel with great force. If the material extends beyond the

funnel, the brash may push you to one side causing danger. Badly twisted brash should be

trimmed before being chipped to avoid thrashing in the feed funnel.

BE AWARE that the chipper can eject chips out of the feed funnel with considerable force.

Always wear full head and face protection.

ALWAYS work on the side of the machine furthest from any local danger, e.g. not road side.

WARNING

The chipper will feed material through on its own. To do this, it relies on sharp

blades both on the feed rollers and the chipper rotor. To keep the blades sharp,

only feed the machine with clean brushwood. DO NOT put muddy/dirty wood,

roots, potted plants, bricks, stones or metal into the chipper.

OPERATOR'S PERSONAL PROTECTIVE EQ IPMENT REQ IRED

Chainsaw safety helmet fitted

with mesh visor and

recommended ear defenders to

the appropriate specifications.

Work gloves with elasticated

wrist.

Close fitting heavy-duty

non-snag clothing.

Face mask if

appropriate.

DO NOT

wear rings, bracelets, watches,

jewellery or any other items that

could be caught in the material

and draw you into the chipper.

Steel toe cap safety boots.

TIMBERWOLF

TW 280TFTR

GENERAL SAFETY MATTERS

DO’S AND DON’TS

DO NOT operate chipper unless available light is

sufficient to see clearly.

DO NOT use or attempt to start the chipper

without the feed funnel, guards and discharge unit

securely in place.

DO NOT stand directly in front of the feed funnel

when using the chipper. Stand to one side.

DO NOT allow -

DO NOT smoke when refuelling.

DO NOT let anyone who has not received

instruction operate the machine.

DO NOT climb on the machine at any time.

DO NOT handle material that is partially engaged

in the machine.

DO NOT touch any exposed wiring while machine

is running.

DO NOT use the chipper inside buildings.

- to enter the machine, as damage is likely.

ALWAYS stop the chipper engine before making

any adjustments, refuelling or cleaning.

ALWAYS check rotor has stopped rotating and

remove chipper ignition key before maintenance

of any kind, or whenever the machine is to be left

unattended.

ALWAYS check the machine is well supported and

cannot move.

ALWAYS operate the chipper with the engine set

to maximum speed when chipping.

ALWAYS check (visually) for fluid leaks.

ALWAYS take regular breaks. Wearing personal

protective equipment for long periods can be

tiring and hot.

ALWAYS keep hands, feet and clothing out of feed

opening, discharge and moving parts.

ALWAYS use the next piece of material or a push

stick to push in short pieces. Under no

circumstances should you reach into the funnel.

ALWAYS keep the operating area clear of people,

animals and children.

ALWAYS keep the operating area clear from

debris build up.

ALWAYS keep clear of the chip discharge tube.

Foreign objects may be ejected with great force.

ALWAYS ensure protective guarding is in place

before commencing work. Failure to do so may

result in personal injury or loss of life.

ALWAYS operate the chipper in a well ventilated

area - exhaust fumes are dangerous.

BRICKS STRIN CLOTH PLASTIC STONES

METAL LASS RUBBER ROOTS BEDDIN

PLANTS

SAFE WORKING

TIMBERWOLF

TW 280TFTR

7SAFE WORKING

NOISE TEST

MACHINE: TW 280TFTR

NOTES: Tested chipping 200mm x 200mm corsican pine 1.5m

in length

Noise levels above 80dB (A) will be experienced at the working position. Wear ear protection

at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also

wear good quality ear protection.

99.10 dB

92.20 dB

R= 4 metres

Guaranteed Sound Power: 118dB (A)

100.73 dB

As required by Annex III of Directive 2000/14/EC “Noise Emission in the environment by equipment for use outdoors”.

R= 10 metres

(

)

(

)

(

)

95.23 dB

91.90 dB

93.33 dB

92.60 dB

91.07 dB

95.27 dB

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