Timberwolf Entec TW 190H Manual de usuario

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TW 190H

CONTENTS

Section Page No.

INTRODUCTION 1

PURPOSE OF MACHINE 2

MACHINE DIMENSIONS & SPECIFICATIONS 2

PARTS LOCATION DIAGRAMS 3 & 4

SAFE WORKING 5

Operator’s Personal Protective Equipment Required 5

Basic Woodchipping Safety 5

General Safety Matters - Do’s and Dont’s 6

Noise Test 7

OPERATING INSTRUCTIONS 8

Safe Transportation 8

Hitching onto the Tow Ball 8

Unhitching the Chipper 8

Delivery 9

Operator’s Personal Protective Equipment Required 9

Manual Controls 9

Auto Controls 10

Emergency Stopping 10

Daily Checks Before Starting 10

Engine Controls 10

Starting the Engine 10

Controlling the Engine Speed 10

Stopping the Engine 11

Before Using the Chipper 11

Starting to Chip 11

Discharge Controls 11

Chipping 12

Blockages 12

Hydraulic Oil Lever Indicator 12

Fuel Level Indicator 12

SERVICE INSTRUCTIONS 13

Service Schedule 13

Safe Maintenance 14

Spares 14

Battery Removal and Maintenance 14

Change Hydraulic Oil and Filter 14

Change Blades 15

Check Fittings 16

Check Hoses 16

Tension Drive Belt 16

Grease the Top Roller Slide 17

Grease the Roller Drive and Bearing 17

Grease Jack Stand 17

Grease the Discharge Flange 17

Greasing Rotor Bearings 17

Engine Manufacturer’s Handbook 17

WARRANTY STATEMENT 18

EC DECLARATION OF CONFORMITY CERTIFICATE 19

IDENTIFICATION PLATES 20

STICKERS 21 & 22

HYDRAULIC LAYOUT 23

PARTS LISTS 24 - 39

ISSUE 6

TIMBERWOLF

Thank you for choosing this Entec/Timberwolf brushwood chipper. Entec/Timberwolf

chippers are designed to give safe and dependable service if operated according to the

instructions.

Before using your new chipper, please take time to

read this manual which contains

IMPORTANT HEALTH AND SAFETY INFORMATION

and explains the chipper controls - failure to do so could result in:

- personal injury

- equipment damage

- damage to property

- a member of the general public becoming injured

This manual covers the operation and maintenance of the Timberwolf TW 190H. All

information in this manual is based on the latest product information available at the

time.

All the information you need to operate the machine safely and effectively is contained

within pages 3 to 12. Ensure that all operators are adequately trained for operating

this machine especially with regard to safe working practices.

Entec's policy of constantly improving their products may involve major or minor

changes to the chippers or their accessories. Entec Industries reserves the right to

make changes at any time without notice and without incurring any obligation.

Due to improvements in design and performance during production, in some cases

there may be minor discrepancies between the actual chipper and the text in this

manual.

The manual should be considered a permanent part of the

machine and should remain with it if the machine is resold.

!CAUTION or WARNING

Be aware of this symbol and where shown

carefully follow the instructions.

This caution symbol indicates important safety messages in this manual. When

you see this symbol be alert to the possibility of injury to yourself or others, and

carefully read the message that follows.

Always follow safe operating and maintenance practices

INTRODUCTION

TW 190H

Serial No. Location

The serial number can be

found on top of the rotor

housing.

The Timberwolf TW 190H brushwood chippers are designed to chip solid

wood material up to 190mm in diameter. The maximum cross-section

hardwood for continuous feed is 28500 sq. mm.They are capable of chipping

over 5 tonnes of brushwood per hour.

1300 mm

DIMENSIONS

2310 mm

3990mm with standard tow head (3385mm with feed table folded)

1510 mm

PURPOSE OF MACHINE

Engine Type Kubota 4 Cyl. Diesel

Maximum Power 26 KW (35 HP)

Cooling Method Water Cooled

Overall Weight 1020 kilos

Starting Method Electric

Roller Feed Twin series hydraulic motors

Maximum Diameter Material 190mm (7")

Fuel Capacity 51 litres

Hydraulic Oil Capacity 15.5 litres

Material Processing Capacity 5 tonnes/hr

Fuel Type Diesel

Timberwolf TW 190H Specification

fig 1.

TIMBERWOLF 2

TW 190H

TIMBERWOLF

PARTS LOCATOR 3

FEED FUNNEL

fig 2.

DISCHARGE

TUBE

DISCHARGE

BUCKET

STOP BAR

ROTOR

HOUSING

FUEL TANK

LIFTING EYE

ENGINE GUARDS

TOW HEAD

ROLLER

CONTROLS

DISCHARGE

ADJUSTMENT

CONTROL

TTIIMMBBEERRWWOOLLFF

HYDRAULIC OIL

TANK

HYDRAULIC OIL

FILTER

TOOL BOX

EMERGENCY STOP

AIR INTAKE

PARTS LOCATOR 4

fig 3.

JOCKEY WHEEL

ASSEMBLY

BATTERY

ROTOR

PULLEY

DRIVE

PULLEY

THROTTLE

SOLENOID

FUEL PUMP

EXHAUST

FUEL FILTER

DIP

STICK

OIL FILTER

ALTERNATOR

ENGINE CONTROL

PANEL

STARTER

MOTOR

RADIATOR

AIR FILTER

HYDRAULIC

PUMP

ELECTRIC

VALVE

TOP

ROLLER SLIDE

SAFE WORKING

OPERATOR'S PERSONAL PROTECTIVE EQUIPMENT REQUIRED

Chainsaw safety helmet fitted

with visor and recommended

ear defenders to the

appropriate specifications

Loose fit,

Heavy-duty gloves.

Close fitting heavy-duty

non-snag clothing

Face mask if

appropriate.

DO NOT wear rings,

bracelets, watches, jewellery

or any other items that could

be caught in the material and

draw you into the chipper.

BASIC WOODCHIPPING SAFETY

The operator should be aware of the following points:

MAINTAIN A SAFETY EXCLUSION ZONE around the chipper of at least 10 metres for the

general public or employees without adequate protection. - Use hazard tape to identify this

working area and keep it clear from debris build up. Chips should be ejected away from any

area the general public have access to.

HAZARDOUS MATERIAL. Some species of trees and bushes are poisonous. The chipping

action can produce vapour, spray and dust that can irritate the skin. This may lead to

respiratory problems or even cause serious poisoning. Check the material to be chipped before

you start. Avoid confined spaces and use a facemask if necessary.

BE AWARE when the chipper is processing material that is an awkward shape. The material

can move from side to side in the funnel with great force. If the material extends beyond the

funnel the brash may push you to one side causing danger. Badly twisted brash should be

trimmed before being chipped to avoid thrashing in the feed funnel.

BE AWARE that the chipper can eject chips out of the feed funnel with considerable force.

Always wear full head and face protection.

ALWAYS work on the side of the machine furthest from any local danger, e.g not road side.

WARNING

The Chipper will feed material through on its own. To do this, it relies on

sharp blades both on the feed rollers and the chipper rotor. To keep the

blades sharp, only feed the machine with clean brushwood.

DO NOT put muddy / dirty wood, roots, potted plants, bricks,

stones or metal into the chipper.

Safety Boots

SAFE WORKING

DO’S AND DONT’S

GENERAL SAFETY MATTERS

DO NOT use chipper unless available light is

sufficient to see clearly.

DO NOT use or attempt to start the chipper

without the feed funnel, belt guard, guards and

discharge unit securely in place.

DO NOT start the chipper running unless properly

guarded.

DO NOT stand directly in front of the feed funnel

when using the chipper. Stand to one side.

DO NOT allow -

DO NOT smoke when refuelling.

Petrol is explosive!

DO NOT let anyone who has not received

instruction operate the machine.

DO NOT climb on the machine at any time.

DO NOT handle material that is partially engaged

in the machine.

DO NOT touch any exposed wiring whilst

machine is running.

- to enter the machine, as damage is likely.

BRICKS STRING CLOTH PLASTIC STONES

METAL GLASS RUBBER ROOTS BEDDING

PLANTS

ALWAYS stop the chipper engine before making

any adjustments, refuelling, or cleaning.

ALWAYS check machine has stopped rotating

and remove chipper ignition key before

maintenance of any kind, or whenever the

machine is to be left unattended.

ALWAYS check machine is well supported and

cannot move.

ALWAYS run with the engine set to maximum

speed.

ALWAYS check (visually) for fluid leaks.

ALWAYS take regular breaks. Wearing personal

protective equipment for long periods can be

tiring and hot.

ALWAYS keep hands, feet and clothing out of

feed opening, discharge and moving parts.

ALWAYS use the next piece of material or a push

stick to push in short pieces. Under no

circumstances should you reach into the funnel.

ALWAYS keep the operating area clear of people,

animals and children.

ALWAYS keep the operating area clear from

debris build up.

ALWAYS keep clear of the chip discharge tube.

Foreign objects may be ejected with great force.

ALWAYS ensure protective guarding is in place

before commencing work. Failure to do so may

result in personal injury or loss of life.

ALWAYS use chipper in a well ventilated area -

exhaust fumes are dangerous.

SAFE WORKING

MACHINE:

NOTES:

TW 190H

Tested Chipping 200mm x 200mm Corsican Pine

1.5m in length

108.6 dB 94.5 dB

1 METRE

95.1 dB

94.5 dB

95.1 dB

R= 4 metres

Noise levels between 90 and 110dBA will be experienced at the working position. Wear ear

defenders at all times to prevent possible damage to hearing. All persons within a 4 metre

radius must also wear good quality ear defenders.

NOISE TEST

fig 4.

Guaranteed Sound Power: 121db

OPERATING INSTRUCTIONS 8

SAFE TRANSPORTATION

WHEN towing a chipper the maximum speed limit is 60 mph.

ON rough or bumpy road surfaces reduce speed accordingly to protect your machine from

unnecessary vibration.

WHEN towing off road be aware of objects that may catch the chipper undergear.

WHEN towing off road ensure inclination is not excessive.

AVOID excessively pot holed ground.

WHEN reversing the chipper the short wheel base will react quickly to steering.

ALWAYS check the discharge is tight before moving.

KEEP tyre pressures inflated to 2.9 bar or 42 psi.

CHECK wheel nuts are tightened to 90Nm or 65 lbs ft.

CLEAR loose chippings and debris from the machine before departing.

ENSURE the feed funnel is closed and the catch is properly engaged before departing.

CHECK the ball head is well greased.

WIND jockey wheel assembly anticlockwise until the tow head is above the height of the ball

hitch on the vehicle.

REVERSE the vehicle so the ball hitch is directly below the tow head.

ATTACH the breakaway cable to a strong point on the vehicle, not the ball hitch.

ENSURE the barrel lock is retracted from the tow head.

GRASP handle on tow head and push back catch with thumb.

WIND the jockey wheel assembly clockwise, so lowering the tow head onto the ball hitch.

RELEASE handle and continue to wind jockey wheel clockwise. The tow head should snap

into place on the ball hitch. If it doesn't repeat previous 2 steps.

WIND jockey wheel up until fully retracted and the jockey wheel frame is seated in its notch on

the stem. The chipper weight should be fully on the vehicle.

RELEASE the jockey wheel clamp and slide the jockey wheel assembly fully up.

TIGHTEN clamp on the jockey wheel assembly.

CONNECT electrical plug to socket on rear of towing vehicle and check operation of all the

trailer and vehicle lights.

INSERT the barrel lock for security.

THE chipper is now properly attached to the vehicle.

HITCHING ONTO THE TOW BALL

APPLY handbrake.

DISCONNECT the electrical cable from the vehicle socket.

RELEASE the barrel lock.

RELEASE breakaway cable.

RELEASE the jockey wheel assembly clamp.

LOWER the jockey wheel assembly fully.

RETIGHTEN the jockey wheel assembly clamp.

WIND the jockey wheel assembly anticlockwise until it starts to take the weight of the chipper.

GRASP the handle and release the catch with your thumb.

CONTINUE to wind the jockey wheel anticlockwise. This should lift the tow head clear of the ball hitch.

DRIVE the vehicle clear of the chipper.

WIND the jockey wheel assembly to a suitable point where the chipper is level.

THE chipper is now fully detached from the vehicle.

UNHITCHING THE CHIPPER

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