Timberwolf PTO/300H Manual de usuario

CONTENTS

Section Page No.

INTRODUCTION 1

PURPOSE OF MACHINE 2

MACHINE DIMENSIONS 2

PARTS LOCATION DIAGRAMS 3 & 4

SAFE WORKING 5

Operator’s Personal Protective Equipment Required 5

Basic Woodchipping Safety 5

General Safety Matters - Do’s and Dont’s 6

Noise Test 7

OPERATING INSTRUCTIONS 8

Delivery 8

Operator’s Personal Protective Equipment Required 8

Hydraulic Oil Thermometer/Hydraulic Oil Lever Indicator 8

Connecting to Tractor 8

PTO Shaft 8

Moving the Chipper 8

Daily Checks Before Starting Tractor 9

Before Using the Chipper 9

Manual Controls 10

Auto Controls 10

Emergency Stopping 10

Discharge Controls 11

Starting the Chipper 11

Chipping 11

Stopping the Chipper 12

Blockages 12

SERVICE INSTRUCTIONS 13

Service Schedule 14

Copper Ease Safety Information 14

Safe Maintenance 15

Spares 15

Check Hoses 15

Check Fittings 15

Safe Lifting of the PTO 300 15

Change Blades 16

Sharpen the Roller Blades 17

Greasing the Roller Box 17

Tension Hydraulic Pump Belts 17

Change Hydraulic Oil and Filter 18

Change Anvil 18

PTO Drive Shaft Maintenance 18

WARRANTY STATEMENT 19

EC DECLARATION OF INCORPORATION CERTIFICATE 20

DECALS 21 & 22

ELECTRICAL DETAILS 23

WIRING DIAGRAM 24

HYDRAULIC LAYOUT 25

PARTS LISTS 26 - 40

25th July 08

TIMBERWOLF PTO/300H

Thank you for choosing this Timberwolf brushwood chipper. Timberwolf chippers are

designed to give safe and dependable service if operated according to the instructions.

Before using your new chipper, please take time to

read this manual which contains

IMPORTANT HEALTH AND SAFETY INFORMATION

and explains the chipper controls. Failure to do so could result in:

- personal injury

- equipment damage

- damage to property

- a member of the general public becoming injured

This manual covers the operation and maintenance of the Timberwolf PTO/300H. All

information in this manual is based on the latest product information available at the

time.

NOTE - Also supplied with this manual - 1 x Prop shaft instruction sheet.

All the information you need to operate the machine safely and effectively is contained

within pages 2 to 12. Ensure that all operators are adequately trained for operating

this machine, especially with regard to safe working practices.

Timberwolf's policy of constantly improving their products may involve major or minor

changes to the chippers or their accessories. Timberwolf reserves the right to make

changes at any time without notice and without incurring any obligation.

Due to improvements in design and performance during production, there may be, in

some cases, minor discrepancies between the actual chipper and the text in this

manual.

The manual should be considered a permanent part of the

machine and should remain with it if the machine is resold.

!CAUTION or WARNING

Be aware of this symbol and where shown,

carefully follow the instructions

This caution symbol indicates important safety messages in this manual. When

you see this symbol, be alert to the possibility of injury to yourself or others, and

carefully read the message that follows.

Always follow safe operating and maintenance practices

INTRODUCTION

TIMBERWOLF PTO/300H

PURPOSE OF MACHINE

The Timberwolf PTO/300H brushwood chipper is designed to chip solid wood material up to 300mm

in diameter, depending on tractor horsepower. It is capable of chipping up to sixteen tonnes of

brushwood per hour.

1725 mm

DIMENSIONS

2610 mm

2280 mm

1470 mm

570 mm

Serial No Location

The serial number can be found on top

guard over the rotor housing. Do not

remove/deface this plate - these numbers

must be quoted in any correspondence

with Environmental Manufacturing.

Power source Tractor PTO drive

Overall weight 1147kg

(without prop shaft)

Type of feed Hydraulic

Maximum diameter material 300mm (12”)

Material processing capacity 16 tonnes/hr

Required engine power 90 - 50hp

PTO speed 1000rpm

TIMBERWOLF PTO/300H SPECIFICATION

PARTS LOCATOR 3

DISCHARGE

BUCKET DISCHARGE

TUBE

CONTROL BOX

FUNNEL

FRAME

SAFETY BAR

LOWER

SAFETY BAR

ROTOR

ROLLER BOX

COVERS

OPEN SIDE

GUARD TOP GUARD

MOTOR SIDE

GUARD

BELT GUARD

OPENING

ROTOR

HOUSING

PARTS LOCATOR 4

PTO CONNECTION

PUMP BELTS

HYDRAULIC

PUMP

OIL LEVEL GAUGE

TANK TOP FILTER

HYDRAULIC MOTORS

TOP BAR ASSEMBLY

HYDRAULIC OIL TANK

SUMP PLUG

ROLLER BOX

TRAILER PLUG

GAS

SPRING

DIRECTIONAL

CONTROL

VALVE (DCV)

CATCH

SLIDE

3 POINT

LINKAGE

SAFE WORKING

BASIC WOODCHIPPING SAFETY

The operator should be aware of the following points:

MAINTAIN A SAFETY EXCLUSION ZONE around the chipper of at least 10 metres for the

general public or employees without adequate protection. Use hazard tape to identify this

working area and keep it clear from debris build up. Chips should be ejected away from any

area the general public have access to.

HAZARDOUS MATERIAL - Some species of trees and bushes are poisonous. The chipping

action can produce vapour, spray and dust that can irritate the skin. This may lead to

respiratory problems or even cause serious poisoning. Check the material to be chipped before

you start. Avoid confined spaces and use a facemask if necessary.

BE AWARE when the chipper is processing material that is an awkward shape. The material

can move from side to side in the funnel with great force. If the material extends beyond the

funnel, the brash may push you to one side causing danger. Badly twisted brash should be

trimmed before being chipped to avoid thrashing in the feed funnel.

BE AWARE that the chipper can eject chips out of the feed funnel with considerable force.

Always wear full head and face protection.

ALWAYS work on the side of the machine furthest from any local danger, e.g. not road side.

WARNING

The chipper will feed material through on its own. To do this, it relies on sharp

blades on the chipper rotor. To keep the blades sharp, only feed the machine

with clean brushwood. DO NOT put muddy/dirty wood, roots, potted plants,

bricks, stones or metal into the chipper. !

OPERATOR'S PERSONAL PROTECTIVE EQUIPMENT REQUIRED

Chainsaw safety helmet

fitted with mesh visor and

recommended ear defenders

to the appropriate

specifications.

Work gloves with

elasticated wrist.

Close fitting heavy-duty

non-snag clothing.

Face mask if

appropriate.

DO NOT

wear rings, bracelets,

watches, jewellery or any

other items that could be

caught in the material and

draw you into the chipper.

Steel toe cap safety boots.

SAFE WORKING 6

GENERAL SAFETY MATTERS

DO NOT use chipper unless available light is

sufficient to see clearly.

DO NOT use or attempt to start the chipper

without the feed funnel, belt guard, guards and

discharge unit securely in place.

DO NOT start the chipper running unless properly

guarded.

DO NOT stand directly in front of the feed funnel

when using the chipper. Stand to one side.

DO NOT allow -

DO NOT smoke when

refuelling. Petrol/diesel fuel is

explosive!

DO NOT let anyone who has not received

instruction operate the machine.

DO NOT climb on the machine at any time.

DO NOT handle material that is partially engaged

in the machine.

DO NOT touch any exposed wiring while

machine is running.

- to enter the machine, as damage is likely.

ALWAYS stop the tractor engine and disconnect

the PTO shaft before making any adjustments,

refuelling or cleaning.

ALWAYS check machine has stopped rotating

and remove tractor ignition key before

maintenance of any kind, or whenever the

machine is to be left unattended.

ALWAYS check machine is well supported and

cannot move.

ALWAYS run with the engine set to correct PTO

speed (1000 RPM).

ALWAYS check (visually) for fluid leaks.

ALWAYS take regular breaks. Wearing personal

protective equipment for long periods can be

tiring and hot.

ALWAYS keep hands, feet and clothing out of

feed opening, discharge and moving parts.

ALWAYS use the next piece of material or a push

stick to push in short pieces. Under no

circumstances should you reach into the funnel.

ALWAYS keep the operating area clear of people,

animals and children.

ALWAYS keep the operating area clear from

debris build up.

ALWAYS keep clear of the chip discharge tube.

Foreign objects may be ejected with great force.

ALWAYS ensure protective guarding is in place

before commencing work. Failure to do so may

result in personal injury or loss of life.

ALWAYS use chipper in a well ventilated area -

exhaust fumes are dangerous.

DO’S AND DON’TS !

BRICKS STRING CLOTH PLASTIC STONES

METAL GLASS RUBBER ROOTS BEDDING

PLANTS

SAFE WORKING 7

MACHINE:

NOTES:

TIMBERWOLF PTO/300H ATTACHED TO A JCB

FASTRAK

TESTED CHIPPING 4 INCH ROUND POLES

ALL READINGS REPRESENT TRACTOR WITH

CHIPPER CHIPPING

115.0 dB

105.8 dB

1 METRE

101.8 dB 98.2 dB

90.4 dB

R= 4 metres

Noise levels between 85 and 113.3dBA will be experienced at the working position. Wear ear

defenders at all times to prevent possible damage to hearing. All persons within a 4 metre

radius must also wear ear defenders.

NOISE TEST

OPERATING INSTRUCTIONS

CONNECTING TO TRACTOR

WARNING

Ensure the tractor is turned off and the ignition key removed before

connecting the PTO. PTO shafts are the major cause of incidents on

agricultural machinery.

DO NOT move the chipper with the rotor running.

MOVING THE CHIPPER

DELIVERY

All Timberwolf PTO/300H machines have a full pre delivery inspection before leaving the factory and are

ready to use. Read and understand this instruction manual before attempting to operate the chipper. In

particular, read pages 5-8 which contains important health and safety information and advice.

OPERATOR’S PERSONAL PROTECTIVE EQUIPMENT REQUIRED

CHAINSAW safety helmet fitted with visor and

recommended ear defenders to an appropriate

specification.

HEAVY-DUTY gloves with elasticated wrist area.

CLOSE - FITTING heavy-duty non-snag clothing.

SAFETY footwear.

FACE MASK (if appropriate).

See page 5 for more detailed information.

This is situated on the side of the hydraulic oil tank. When the chipper is

running the oil temperature should not exceed 65oC. If it does, stop the

machine immediately. Failure to do so may result in damage. Overheating

can result from the chipper being worked extremely hard in hot conditions, as

the oil is not getting a chance to cool down. Stop the chipper and allow oil to

cool before continuing. If the temperature goes above 65oC and the machine

is not being worked hard or the air temperature is not particularly high this

indicates low oil, a jammed hydraulic motor or valve. Stop immediately and investigate.

When the chipper is on level ground the oil level should sit between the red

line at the bottom of the gauge and the blue line at the top. If this level drops

significantly it indicates an oil leak. Stop immediately and investigate.

HYDRAULIC OIL THERMOMETER / OIL LEVEL INDICATOR

CHECK the angle of the prop shaft when connected to the tractor, which should not exceed 16o.

CHECK that when the machine is lifted for transport the prop shaft does not reach an angle

that causes damage.

IF the prop shaft is supplied with a torque limiter or clutch, this must be fitted to the chipper

end of the drive shaft.

PTO SHAFT

OPERATING INSTRUCTIONS

DAILY CHECKS BEFORE STARTING TRACTOR

ENSURE drive shaft ends are securely fitted to PTO shaft and implement input shaft.

CHECK for properly guarded PTO shaft, implement input and drive shaft.

CHECK that guard chains are securely attached to stationary frame to prevent rotation of guard.

CONNECT power cable from tractor to chipper and turn on tractor side lights.

LOCATE the machine on firm level ground.

CHECK the discharge unit is in place and fastened securely.

CHECK discharge tube is pointing in a safe direction.

CHECK the feed funnel to ensure no objects are inside.

CHECK controls as described on page 10.

For parts location see diagrams on pages 3 & 4.

BEFORE USING THE CHIPPER

ENSURE feed funnel, feed roller guard, prop shaft guards and access covers are fitted and

secure, and that discharge unit is fitted and pointing in a safe direction.

WHEN ready to start chipping, increase PTO speed slowly until 1000 rpm is achieved.

IT IS ESSENTIAL TO CARRY OUT THE FOLLOWING TESTS to check safety equipment - this

sequence of tests will only take a few seconds to carry out. We recommend that these tests

are carried out daily. Observing the function as described will confirm that the safety circuits

are working correctly. This is also a good opportunity to remind all operators of the control and

emergency stop systems. After step 9 machine is ready to use.

679

PRESS THE

GREEN BUTTON

THE ROLLERS

SHOULD TURN

FORWARDS

PRESS THE RED

SAFETY BAR

THE ROLLERS

SHOULD STOP

PRESS THE BLUE BUTTON

THE ROLLERS SHOULD

TURN BACKWARDS ONLY

WHILE THE BUTTON IS

PRESSED

PRESS THE GREEN

BUTTON AGAIN

THE ROLLERS

SHOULD TURN

FORWARDS

PRESS THE

EMERGENCY RED

BUTTON

THE ROLLERS

SHOULD STOP

PRESS THE BLUE

BUTTON

THE ROLLERS

SHOULD NOT

TURN

PULL TO RESET THE RED BUTTON

WHILE PUSHING(OR PULLING) THE

SAFETY BAR, PRESS THE BLUE BUTTON.

ROLLERS SHOULD TURN BACKWARDS

ONLY WHILE BLUE BUTTON IS PRESSED

PRESS THE

GREEN BUTTON

THE ROLLERS

SHOULD TURN

FORWARDS

PULL THE RED

SAFETY BAR

THE ROLLERS

SHOULD STOP

WITH THE ROTOR RUNNING AT 1000 RPM

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