Sony HDCU-900 Series Manual

HD CAMERA CONTROL UNIT

HDCU-900

SD ANALOG INTERFACE UNIT

HKCU-901

HD ANALOG INTERFACE UNIT

HKCU-902

FRAME RATE CONVERTER UNIT

HKCU-903

LINE CONVERTER UNIT

HKCU-904

INSTALLATION AND MAINTENANCE MANUAL

1st Edition (Revised 2)

HDCU-900 IMM

!WARNING

This manual is intended for qualified service personnel only.

To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that

contained in the operating instructions unless you are qualified to do so. Refer all servicing to

qualified service personnel.

!WARNUNG

Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.

Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die

Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei

Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben

Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung

dazu besitzen.

!AVERTISSEMENT

Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin

de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les

réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.

Pour toute réparation faire appel à une personne compétente uniquement.

HDCU-900 (UC) Serial No. 10001 and Higher

HDCU-900 (J) Serial No. 30001 and Higher

HDCU-900 (CE) Serial No. 40001 and Higher

HKCU-901 (UC) Serial No. 10001 and Higher

HKCU-901 (J) Serial No. 30001 and Higher

HKCU-901 (CE) Serial No. 40001 and Higher

HKCU-902 (SY) Serial No. 10001 and Higher

HKCU-903 (SY) Serial No. 10001 and Higher

HKCU-904 (SY) Serial No. 10001 and Higher

HDCU-900 IMM

CLASS 1

LASER PRODUCT

LASER KLASSE 1

PRODUKT

This camera control unit is classified as a CLASS 1

LASER PRODUCT.

The CLASS 1 LASER PRODUCT label is located on the

rear panel.

Laser Diode Properties

Material : In GaAsP

Wave length : 1310 nm

Emission duration : Pulse code modulation

Laser output power: _8 dBm

The cautions on this page are applied to HDCU-900.

1 (P)

SAFETY CHECK-OUT

After correcting the original service problem,

perform the following safety checks before

releasing the set to the customer :

Check the metal trim, “metallized”knobs, screws,

and all other exposed metal parts for AC

leakage. Check leakage as described below.

LEAKAGE TEST

The AC leakage from any exposed metal part to

earth ground and from all exposed metal parts to

any exposed metal part having a return to

chassis, must not exceed 3.5 mA. Leakage

current can be measured by any one of three

methods.

1. A commercial leakage tester, such as the

Simpson 229 or RCA WT-540A. Follow the

manufacturers’instructions to use these

instruments.

2. A battery-operated AC milliammeter. The

Data Precision 245 digital multimeter is

suitable for this job.

3. Measuring the voltage drop across a resistor

by means of a VOM or battery-operated AC

voltmeter. The “limit”indication is 5.25 V, so

analog meters must have an accurate low-

voltage scale. The Simpson 250 and Sanwa

SH-63Trd are examples of a passive VOM

that is suitable. Nearly all battery operated

digital multimeters that have a 20 V AC range

are suitable. (See Fig. A)

To Exposed Metal

Parts on Set

Fig A. Using an AC voltmeter to check AC leakage.

voltmeter

(5.25V)

Earth Ground

0.15

F 1.5 k

1 (E)

HDCU-900 IMM

Table of Contents

Manual Structure

Purpose of this manual ........................................................................................ 3 (E)

Related manuals................................................................................................... 3 (E)

Contents ............................................................................................................... 4 (E)

Trademarks .......................................................................................................... 4 (E)

1. Installation Overview

1-1. Checking the ROM Version .................................................................. 1-1 (E)

1-2. Connectors and Cables .......................................................................... 1-2 (E)

1-2-1. Connector Input/Output Signal ............................................ 1-2 (E)

1-2-2. Cable Wiring Diagram ......................................................... 1-8 (E)

1-2-3. Connection Connectors ........................................................ 1-9 (E)

1-2-4. Note when Connecting CAMERA Connector ..................... 1-9 (E)

1-3. Circuit Boards and Main Parts Layouts .............................................. 1-10 (E)

1-4. Removing/Installing the Front Panel ..................................................1-11 (E)

1-5. Settings of Switches and Controls on Boards ..................................... 1-11 (E)

1-5-1. AT-141 Board ....................................................................1-11 (E)

1-5-2. DPR-163 Board .................................................................. 1-16 (E)

1-5-3. RC-86 Board ......................................................................1-17 (E)

1-5-4. IF-789A/789P Board (HKCU-901) .................................... 1-20 (E)

1-5-5. FC-83 Board (HKCU-903) ................................................ 1-21 (E)

1-5-6. LC-41 Board (HKCU-904) ................................................ 1-22 (E)

1-6. Installing the Optional Boards ............................................................1-23 (E)

1-7. Installing in 19-inch Rack ...................................................................1-25 (E)

2. System Setup

2-1. Setting the System Format .................................................................... 2-1 (E)

2-1-1. HD System ........................................................................... 2-2 (E)

2-1-2. SD System ............................................................................ 2-6 (E)

2-1-3. Progressive and Cinema Production System ...................... 2-10 (E)

2-1-4. HD/SD Simul-Cast System ................................................2-13 (E)

2-2. Audio System ......................................................................................2-16 (E)

2-2-1. Setting the Intercom System ..............................................2-16 (E)

2-2-2. Setting the Microphone ......................................................2-18 (E)

2-3. Systems ............................................................................................... 2-19 (E)

2-3-1. Setting the Tally System ....................................................2-19 (E)

2-3-2. Setting the Camera Number ...............................................2-20 (E)

2-3-3.

Connecting the Control, Intercom and Tally Audio Signals ...

2-20 (E)

2 (E) HDCU-900 IMM

2-4. Video Signal System ........................................................................... 2-22 (E)

2-4-1. Selecting the Input/Output Signal ...................................... 2-22 (E)

2-4-2. Adjusting the Signal Phase ................................................. 2-22 (E)

2-4-3. Level Adjustment of the VBS Signal

(only when HKCU-901 is installed) .................................. 2-23 (E)

2-4-4. Adjusting the Level of Signals for Waveform Monitor ..... 2-24 (E)

2-4-5. Adjusting the Level of Signals for Picture Monitor ........... 2-27 (E)

2-4-6. Setting RET Input .............................................................. 2-28 (E)

2-4-7. Setting Aspect Ratio Conversion ....................................... 2-29 (E)

3. Service Overview

3-1. Cleaning of Connector/Cable ................................................................ 3-1 (E)

3-2. Recommended Replacement Parts ........................................................ 3-2 (E)

3-2-1. DC Fans (Rear Panel) ...........................................................3-2 (E)

3 (E)

HDCU-900 IMM

Purpose of this manual

This manual is the installation and maintenance manual of the following models :

HD Camera Control Unit HDCU-900

SD Analog Interface Unit HKCU-901

HD Analog Interface Unit HKCU-902

Frame Rate Converter Unit HKCU-903

Line Converter Unit HKCU-904

This manual is intended for use by trained system and service engineers, and

describes the information regarding the installation of the unit and the information

that premises the service based on components replacement.

Related manuals

Beside this Installation and Maintenance Manual, the following manuals are avail-

able for the unit.

.Operation Manual (Supplied with HDCU-900)

This manual describes how to operate the HDCU-900.

.Maintenance Manual (Available on request)

This manual intended for use by trained system and service engineers describes

(the circuit overview, self-diagnosis, the main part replacements, electrical

alignment, etc.) required for parts-level service.

For obtaining, contact your local Sony Sales Office/Service Center.

Part number : 9-968-566-0X

.“Camera System HDC-900 Series Maintenance Manual” CD-ROM

(Available on request)

This “Camera System HDC-900 Series Maintenance Manual” CD-ROM allows

you to search for the detailed information (parts list, semiconductor pin assign-

ments, block diagrams, schematic diagrams and board layouts) of the HD color

camera HDC-900/950, that of HD camera control unit HDCU-900 and that of

option board HKCU-901/902/903/904 for HDCU-900 that premises the service on

the component level.

In addition to the above-described information, you can view the PDF files of the

related manuals of the equipment models that are used in the HDC-900 series

camera system. (Contents are subject to change without notice.) For obtaining,

contact your local Sony Sales Office/Service Center.

.“Semiconductor Pin Assignments” CD-ROM (Available on request)

This “Semiconductor Pin Assignments” CD-ROM allows you to search for

semiconductors used in B&P Company equipment.

Semiconductors that cannot be searched for on this CD-ROM are listed in the

maintenance manual for the corresponding unit. The maintenance manual contains

a complete list of all semiconductors and their ID Nos., and thus should be used

together with the CD-ROM.

Part number: 9-968-546-XX

Manual Structure

4 (E) HDCU-900 IMM

Contents

The following is a summary of the sections of this manual.

Section 1 Installation Overview

Describes how to checking the ROM version, connectors and cables, setting of

switches and controls on boards, installing in 19-inch rack, etc.

Section 2 System Setup

Describes how to set and adjust when connecting the unit to the camera system.

Section 3 Service Overview

Describes recommended replacement parts and how to cleaning connector/cables.

Trademarks

Trademarks and registered trademarks used in this manual are follows.

.Clear-Com is a registered trademark of Clear-Com Intercom Systems.

.Accuride is a registered trademark of Accuride International Corporation.

1-1 (E)

HDCU-900 IMM

Section 1

Installation Overview

1-1. Checking the ROM Version

When connecting the following peripheral equipment to the unit, confirm that the versions of the ROMs

which are installed in each model. If the version is lower than the following one, the ROM needs to be

replaced.

In this case, contact your local Sony Sales Office/Service Center.

Peripheral equipment Board Ref. No. ROM version

MSU-700A CPU-293 IC5, IC6 Ver. 1.10 or higher

MSU-750 CPU-286 IC5, IC6 Ver. 1.10 or higher

CNU-700 AT-89 or AT-89A IC4, IC5 Ver. 3.20 or higher

CNU-500 AT-100 IC4, IC5 Ver. 2.80 or higher

RCP-720/721 MPU-79 IC10 Ver. 2.80 or higher

RCP-730/731 MPU-79 IC10 Ver. 2.80 or higher

RCP-740/741 MPU-79 IC10 Ver. 2.80 or higher

RCP-700/701 MPU-92 IC6 Ver. 2.73 or higher

1-2 (E) HDCU-900 IMM

1-2. Connectors and Cables

1-2-1. Connector Input/Output Signal

BNC connector

HDCU-900

1125 digital signal

SERIAL RET INPUT (1-4) : BNC

1.485 Gbps/1.4835 Gbps

SMPTE 292M

SERIAL OUTPUT (1-3, MONI) : BNC

0.8 V p-p, 75 Z, 1.485 Gbps/1.4835 Gbps

SMPTE 292M

REFERENCE IN : BNC

±0.3 V, ternary SYNC, 75 Z

Or, Black burst

0.286 V p-p, 75

(for UC)

0.3 V p-p, 75

(for CE)

SD (525/625) digital signal

SERIAL RET INPUT (1-4) : BNC

Component serial signal : 270 Mbps

SMPTE 259M

SERIAL OUTPUT (1-4) : BNC

Component serial signal : 0.8 V p-p, 75 Z, 270 Mbps

SMPTE 259M

Analog signal

PIX OUT : BNC

1.0 V p-p, 75 Z

WF OUT : BNC

1.0 V p-p, 75 Z

[SYNC|OUT][SYNC|OUT]

[SYNC|OUT] : BNC

±0.3 V, ternary SYNC, 75 Z

0.3 V p-p, SD SYNC, 75 Zselectable

CHARACTER : BNC

525/625 black and white

Picture : 0.5 V, Sync : 0.3 V, 75 Z

Others

DIGITAL AUDIO : BNC

AES/EBU format

PROMPTER IN : BNC

1.0 V p-p, 75 Z

HKCU-901 (525/625 analog signal)

RET INPUT (1-4) : BNC

1.0 V p-p, 75 Z

Y/G OUTPUT : BNC

Y : 1.0 V p-p (picture : 0.714 V, sync : 0.286 V), 75 Z

G : 0.7 V, 75 Z

B-Y/B OUTPUT : BNC

B-Y : 0.7 V p-p, 75 Z

(for UC : during 75 % color bar input)

0.525 V p-p, 75 Z

(for CE : during 75 % color bar input)

B : 0.7 V, 75 Z

R-Y/R OUTPUT : BNC

R-Y : 0.7 V p-p, 75 Z

(for UC : during 75 % color bar input)

0.525 V p-p, 75 Z

(for CE : during 75 % color bar input)

R : 0.7 V, 75 Z

VBS OUT (1-2) : BNC

1.0 V p-p, 75 Z

PIX OUT : BNC

1.0 V p-p, 75 Z

WF OUT : BNC

0.714 V p-p, 75 Z

ENC : 1.0 V p-p

SYNC OUT : BNC

0.3 V p-p, SD SYNC, 75 Z

HKCU-902 (1125 analog signal)

RET INPUT (1-4) : BNC

1.0 V p-p (picture : 0.7 V, sync : ±0.3 V), 75 Z

Y/G OUTPUT (1-2) : BNC

1.0 V p-p (picture : 0.7 V, sync : ±0.3 V), 75 Z

PB/B OUTPUT (1-2) : BNC

B : 1.0 V p-p (picture : 0.7 V, sync : ±0.3 V), 75 Z

PB: Picture : ±0.35 V, Sync : ±0.3 V, 75 Z

PR/R OUTPUT (1-2) : BNC

R : 1.0 V p-p (picture : 0.7 V, sync : ±0.3 V), 75 Z

PR: Picture : ±0.35 V, Sync : ±0.3 V, 75 Z

PIX OUT : BNC

1.0 V p-p (picture : 0.7 V, sync : ±0.3 V), 75 Z

SYNC OUT : BNC

±0.3 V, ternary SYNC, 75 Z

1-2. Connectors and Cables

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