Sony CCU-900 Manual

CAMERA CONTROL UNIT

CCU-900

CCU-900P

DIGITAL INTERFACE UNIT

BKP-9330

INSTALLATION AND MAINTENANCE MANUAL

1st Edition (Revised 2)

Serial No. 10001 and Higher: CCU-900 (UC)

Serial No. 30001 and Higher: CCU-900 (J)

Serial No. 40001 and Higher: CCU-900P (CE)

Serial No. 10001 and Higher: BKP-9330 (SY)

CCU-900/900P IMM

!WARNING

This manual is intended for qualified service personnel only.

To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that

contained in the operating instructions unless you are qualified to do so. Refer all servicing to

qualified service personnel.

!WARNUNG

Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.

Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die

Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei

Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben

Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung

dazu besitzen.

!AVERTISSEMENT

Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin

de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les

réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.

Pour toute réparation faire appel à une personne compétente uniquement.

CCU-900/900P IMM

CLASS 1

LASER PRODUCT

LASER KLASSE 1

PRODUKT

This camera control unit is classified as a CLASS 1

LASER PRODUCT.

The CLASS 1 LASER PRODUCT label is located on the

rear panel.

Laser Diode Properties

Material : In GaAsP

Wave length : 1310 nm

Emission duration : Pulse code modulation

Laser output power: _8 dBm

SAFETY CHECK-OUT

After correcting the original service problem,

perform the following safety checks before

releasing the set to the customer :

Check the metal trim, “metallized”knobs, screws,

and all other exposed metal parts for AC

leakage. Check leakage as described below.

LEAKAGE TEST

The AC leakage from any exposed metal part to

earth ground and from all exposed metal parts to

any exposed metal part having a return to

chassis, must not exceed 3.5 mA. Leakage

current can be measured by any one of three

methods.

1. A commercial leakage tester, such as the

Simpson 229 or RCAWT-540A. Follow the

manufacturers’instructions to use these

instruments.

2. A battery-operated AC milliammeter. The

Data Precision 245 digital multimeter is

suitable for this job.

3. Measuring the voltage drop across a resistor

by means of a VOM or battery-operated AC

voltmeter. The “limit”indication is 5.25 V, so

analog meters must have an accurate low-

voltage scale. The Simpson 250 and Sanwa

SH-63Trd are examples of a passive VOM

that is suitable. Nearly all battery operated

digital multimeters that have a 20 V AC range

are suitable. (See Fig.A)

To Exposed Metal

Parts on Set

Fig A. Using an AC voltmeter to check AC leakage.

voltmeter

(5.25V)

Earth Ground

0.15

F 1.5 k

The cautions on this page are applied to CCU-900/900P.

1 (P)

1 (E)

CCU-900/900P IMM

Table of Contents

Manual Structure

Purpose of this manual ........................................................................................ 3 (E)

Related manuals................................................................................................... 3 (E)

Contents ............................................................................................................... 4 (E)

Trademarks .......................................................................................................... 4 (E)

1. Installation Overview

1-1. Checking the ROM Version..................................................................1-1 (E)

1-2. Connectors and Cables ..........................................................................1-2 (E)

1-2-1. Connector Input/Output Signal ............................................1-2 (E)

1-2-2. Cable Wiring Diagram .........................................................1-7 (E)

1-2-3. Connection Connectors ........................................................1-8 (E)

1-2-4. Note when Connecting CAMERA Connector .....................1-8 (E)

1-3. Circuit Board and Main Parts Layouts..................................................1-9 (E)

1-4. Removing/Installing the Front Panel ..................................................1-10 (E)

1-5. Settings of Switches and Controls on Boards .....................................1-10 (E)

1-5-1. AT-122 Board ....................................................................1-10 (E)

1-5-2. DPR-69 Board ....................................................................1-13 (E)

1-5-3. SDI-31 Board .....................................................................1-14 (E)

1-5-4. VPR-57 Board (BKP-9330) ...............................................1-14 (E)

1-6. Installing the BKP-9330......................................................................1-16 (E)

1-7. Installing in 19-inch Rack ...................................................................1-17 (E)

2. Setting Menu

2-1. Basic Operations of Setting Menu ........................................................2-1 (E)

2-2. Setup Menu ...........................................................................................2-2 (E)

2-2-1. Contents of Setup Menu .......................................................2-2 (E)

2-3. Engineering Menu .................................................................................2-9 (E)

2-3-1. Contents of Engineering Menu ............................................2-9 (E)

2 (E) CCU-900/900P IMM

3. System Setup

3-1. Audio System ........................................................................................3-1 (E)

3-1-1. Setting the Intercom System ................................................3-1 (E)

3-1-2. Setting the Microphone ........................................................3-3 (E)

3-2. Systems .................................................................................................3-4 (E)

3-2-1. Setting the Tally System ......................................................3-4 (E)

3-2-2. Setting the Camera Number .................................................3-4 (E)

3-3. Video Signal System .............................................................................3-5 (E)

3-3-1. Selecting the Input/Output Signal ........................................3-5 (E)

3-3-2. Resetting the Control Data ...................................................3-5 (E)

3-3-3. Adjusting the Signal Phase...................................................3-5 (E)

3-3-4. Adjusting the Level of Signals for Waveform Monitor .......3-7 (E)

3-3-5. Adjusting the Level of Signals for Picture Monitor .............3-9 (E)

3-3-6. Setting the RETURN MATRIX .........................................3-10 (E)

3-3-7. Setting the DUAL CAMERA MODE................................3-11 (E)

3-3-8. Settings for the Signals of the Optional Boards .................3-13 (E)

3-3-9. Mode Control Setting from the REMOTE Connector .......3-14 (E)

4. Service Overview

4-1. Cleaning of Connector/Cable ................................................................4-1 (E)

4-2. Recommended Replacement Parts ........................................................4-2 (E)

4-2-1. DC Fans (Rear Panel)...........................................................4-2 (E)

3 (E)

CCU-900/900P IMM

Purpose of this manual This manual is the installation and maintenance manual of Camera Control Unit

CCU-900/900P.

This manual is intended for use by trained system and service engineers, and

describes the information regarding the installation of the unit and the information

that premises the service based on components replacement.

Related manuals Beside this Installation and Maintenance Manual, the following manuals are avail-

able for the unit.

.Operation Manual (supplied with CCU-900/900P)

This manual describes how to operate the CCU-900/900P.

.Maintenance Manual Vol. 1 (available on request)

This manual intended for use by trained system and service engineers describes

(the circuit overview, self-diagnosis, the main part replacements, electrical

alignment, etc.) required for parts-level service.

For obtaining, contact your local Sony Sales Office/Service Center.

Part number: 9-968-569-0X

.Maintenance Manual Vol. 2 (available on request)

This manual intended for use by trained system and service engineers describes

(the parts list, semiconductor pin assignments, block diagrams, schematic dia-

grams and board layouts) required for parts-level service.

For obtaining, contact your local Sony Sales Office/Service Center.

Part number: 9-968-570-0X

.“Semiconductor Pin Assignments” CD-ROM (available on request)

This “Semiconductor Pin Assignments” CD-ROM allows you to search for

semiconductors used in Communication System Solutions Network Company

equipment.

Semiconductors that cannot be searched for on this CD-ROM are listed in the

maintenance manual for the corresponding unit. The maintenance manual contains

a complete list of all semiconductors and their ID Nos., and thus should be used

together with the CD-ROM.

Part number: 9-968-546-XX

Manual Structure

4 (E) CCU-900/900P IMM

Contents The following is a summary of the sections of this manual.

Section 1 Installation Overview

Describes how to checking the ROM version, connectors and cables, setting of

switches and controls on boards, installing in 19-inch rack, etc.

Section 2 Setting Menu

Describes how to operate the setup menu and engineering menu.

Section 3 System Setup

Describes how to set and adjust when connecting the unit to the camera system.

Section 4 Service Overview

Describes recommended replacement parts and how to cleaning connector/cables.

Trademarks Trademarks and registered trademarks used in this manual are follows.

.Clear-Com is a registered trademark of Clear-Com Intercom Systems.

.Accuride is a registered trademark of Accuride International Corporation.

1-1 (E)

CCU-900/900P IMM

1-1. Checking the ROM Version

When connecting this unit to the BVP-950/950P, MSU-700A, CNU-700 or other unit, confirm that the

versions of the ROMs which are installed in each model are the following versions or higher in advance.

If the ROM needs to be replaced, contact your local Sony Sales Office/Service Center.

Peripheral equipment Board Ref. No. ROM version

BVP-950/950P AT-121 board IC8, IC9 Ver.1.30 or higher

MSU-700A CPU-293 board IC5, IC6 Ver.1.10 or higher

MSU-750 CPU-286 board IC5, IC6 Ver.1.10 or higher

CNU-700 AT-89 board IC4, IC5 Ver.3.20 or higher

CNU-500 AT-100 board IC4, IC5 Ver.2.80 or higher

Section 1

Installation Overview

1-2 (E) CCU-900/900P IMM

1-2. Connectors and Cables

1-2-1. Connector Input/Output Signal

The connector input/output signals are as follows.

Rear panel

Input signals (BNC connector : 75 Z)

.SERIAL RET (4 systems)*1D1 format serial digital, 270 Mbps

.SERIAL AUX*1D1 format serial digital, 270 Mbps

.REFERENCE 40 IRE, VS, sync loop through

.RET (4 systems)*1140 IRE, VBS or VS

.PROMPTER INPUT 140 IRE, VBS or VS, loop through

*1 : The SERIAL RET/RET/SERIAL AUX signal should be clock-synchronized with the CCU-900/900P or the REFERENCE signal.

Output signals (BNC connector : 75 Z)

.SERIAL OUTPUT (3 systems) D1 format serial digital, SMPTE 259M/ITU-R BT.656

.SERIAL MONITOR OUTPUT D1 format serial digital, SMPTE 259M/ITU-R BT.656

.SERIAL AUX OUTPUT*2D1 format serial digital

.PIX (2 systems) 140 IRE

.WF (2 systems) 100 IRE/140 IRE (ENC)

.PROMPTER OUTPUT 140 IRE

.CHARACTER 210 mV p-p, 300 mV p-p (sync)

.SYNC 300 mV p-p

.DIGITAL AUDIO AES/EBU format

.SS-A, SS-B, SS-C D1 format serial digital, SMPTE 259M/ITU-R BT.656

Super motion output (when the BKP-9330 is installed)

*2 : When the dual mode is selected and set (in both primary and secondary), the data that is unique to the camera system is inserted.

CAMERA (Optical/electorical connector)

.VIDEO 1.08 Gbps serial

.RET VIDEO/AUX 1.08 Gbps serial

.INCOM 2ch

.AUDIO 2ch

.PGM 2ch

.CAMERA COMMAND

1-2. Connectors and Cables

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