Safe Fleet PRIME DESIGN HBI-E-PM52 Manual de usuario

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: i[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

2

3

4

11

6

1

5

10

8

7

9

76” Channels (4X)

Mountings (10X)

Top Connector (2X) Bottom Connector (2X)

M8 Bolt (4X)

End Caps (4X) Screws (8X) Brackets (4X)

HBI-E-PM52 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

1—FBM-0015 ........................................................ (Qty 1)

Channels with hardware

CONTENTS OVERVIEW

2—Rear Crossbar Assembly.................................. (Qty 1)

3—Front Crossbar Assembly................................. (Qty 1)

4—Drive Shaft ....................................................... (Qty 1)

Rear, Right Hand, 50.00”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

3

HBI-E-PM52 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

6—Front Drive Shaft ............................................. (Qty 1)

B Version, 38.75”

8—Z Post ............................................................... (Qty 1)

Adjustable 7.25”

9—L Post ................................................................ (Qty 1)

Gen2, Roller Cap , 9.25”

10—Ladder Stop Assembly .................................. (Qty 2)

1.75”

5—Connecting Bar ................................................ (Qty 1)

48.00”

11—HRR Removeable Handle Assembly ............ (Qty 1)

7—Drive Arm ......................................................... (Qty 1)

Incline Version with Bushing and Hardware

BLT-6895-M8 (1X)

HKT-8163-Rotation Hardware Kit

" Flat Washer (10X)

Anti-Seize (1X)

Lubricant (1X)

Clevis Pin (1X)Cotter Pin (1X)

M8 x 50MM (4X) ⅜" x 2.25" (2X)

1.00" Sealing

Stickers (10X)

M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)

M8 x 25MM (1X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

4

Rear

Front

Rear

Front

HBI-E-PM52 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS

FBM-0015

MOUNTING BRACKETS

Loosen nuts

Slide the upper and lower

Channel Connectors into

Channels and align holes

Slide all Mounting Bodies

onto Base Puller Assembly 0.2

Position Base Pullers and

Nut onto Roof Mounting Boss 0.1

0.4

0.3

Torque to

80 in-lbs

0.5

0.6

Slide Channels onto

Mounting Brackets

INSTALLER NOTE: Mounting Brackets

must be disassembled for installation

onto the vehicle’s roof.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

5

Left Rear

Right Rear

Flush to end

55.675”25.125” 25.125”25.1875”

Flush to end

55.675” 25.125”25.125” 25.1875”

Right Rear

10.25”

99.00”

Left Rear

10.25”

99.00”

HBI-E-PM52 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS

0.7

Torque screws to 90 in-lbs

0.8 Set to distances then torque Mounting Bracket nuts to 80 in-lbs

0.9

Loosen Bolts

0.10

Set to distances then torque Mounting Bracket nuts to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

6

1

3/11

2

4

6

8

8.25”

9.25”

8.25”

Rear

Front

Rear

7

9

10

5

RIGHT ROTATION ASSEMBLY

CROSSBARS CROSSBAR ADJUSTMENT

HBI-E-PM52 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

1.1

Torque to

90 in-lbs

1.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

7

HBI-E-PM52 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

REAR DRIVE SHAFT

2.1

2.2

2.3

Torque to

90 in-lbs

2.4

CYLINDER HARDWARE CONNECTING BAR

3.2

4.1

3.1

4.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

8

HBI-E-PM52 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

7

Z POST

SEE QUICK START GUIDE FOR ADJUSTMENTS

8.2

Torque to 90 in-lbs

8.1

FRONT DRIVE SHAFT

6.2

6.3

6.1

CONNECTING BAR FASTENERS

FRONT DRIVE ARM

5.1

5.2

Align holes

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

9

L POST

SEE QUICK START GUIDE FOR ADJUSTMENTS

9.2

Torque to 90 in-lbs

9.1

HBI-E-PM52 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

CYLINDER ADJUSTMENT

Adjust the Cylinder Flow

Control Screw to allow

approximately 3 seconds

time for the ladder to glide

down when operating the

loaded Ladder Rack.

11

DRIVE SHAFT SEALING

10.1

Apply Silicone Sealant

to Connecting Bar ends

10.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

10

12

HBI-E-PM52 ASSEMBLY INSTRUCTIONS–LEFT SIDE BASE

LEFT SIDE BASE

LADDER STOPS

12.1

12.2

Safe Fleet PRIME DESIGN HBI-E-PM52 Manual de usuario

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