Safe Fleet PRIME DESIGN VBR3-FT31B Manual de usuario

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪

Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

2

4

5

7

8

1

6

9

3

" Lock Washer (6X)

23” Channels (2X)

74” Channels, Pre-assembled (2X)

Channel Bracket (6X) M8 x 20MM (6X) M8 X 25MM (8X)

" Flat Washer (16X)

Mounting Bracket (8X)

Foam Pad (8X)

M8 Lock Nut (10X)Anti-Seize (1X)

11

10

VBR3-FT31B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

CONTENTS OVERVIEW

2—Rear Crossbar Assembly.................................. (Qty 1)

4—Front Crossbar Assembly................................. (Qty 1)

3—Center Crossbar Assembly............................... (Qty 1)

1—FBM3-0095 ...................................................... (Qty 1)

Channels w/ Hardware

PRIME DESIGN, A SAFE FLEET BRAND

▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

3

VBR3-FT31B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

8—Front Drive Shaft .............................................. (Qty 1)

B Version, 35.75”

9—Ladder Stop Assembly ..................................... (Qty 3)

1.75”

5—Rear Drive Shaft............................................... (Qty 1)

Right Hand, B4 Version, 46.00”

6—Handle Latch Assembly ................................... (Qty 1)

7—Connecting Bar................................................. (Qty 1)

48.00”

12—HKT-8163 (Not called out in Overview)........ (Qty 1)

11—USQSG-Ergorack ............................................ (Qty 1)

Quick Start Guide, Rotation

10—L & Z Post Kit.................................................. (Qty 1)

Adj. Z Post, 7.25”, L Post, w/HKT-0160

¼ Flat Washer (2X)¼ Lock Washer (2X)M6 x 20MM (2X) L Post Bracket Clamp (2X) Z Post (2X) L Post (2X)

" Flat Washer (10X)

Anti-Seize (1X)

Lubricant (1X)

Clevis Pin (1X)

Cotter Pin (1X)

M8 x 50MM (4X) ⅜" x 2.25" (2X)

1.00" Sealing

Stickers (16X)

M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)

M8 x 25MM (1X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪

Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

4

3

1

2

10

5/12

4

6

7

11

8

Foam Pad

Mounting Bracket

M8 x 25MM Screw

Rear

Front

M8 Lock Nut

Flat Washer

T Bolt Stud

Rear

Front

Rear Channel

9

VBR3-FT31B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

RIGHT SIDE ASSEMBLY SEQUENCE

Installer’s Note: Crossbars are not centered on the vehicle.

Set Crossbars according to the left hand dimensions shown

in the Crossbar Adjustment procedure shown on page 6.

Failure to position the Crossbars as shown in this Manual

may result in damage to the sliding door and/or ladder rack.

MOUNTING BRACKETS

Apply Anti-Seize to all M8 x 25MM Flat Head Screws and

install the Channel Mounting Brackets with Foam Pads

onto the vehicle’s roof mounting holes. Do not tighten

screws until Step 2.3

1

CHANNELS

2.1 Apply Anti-Seize to all M8 T Bolt studs, then attach to

Mounts using the indicated hardware. Do not tighten

until Step 2.2

Prior to assembling the Channels and

hardware, the OEM roof holes must be

chased using an M8 x 1.25 Chasing or

Thread Cleaning tap and uid. Doing so

will ensure accurate torque is achieved.

PRIME DESIGN, A SAFE FLEET BRAND

▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

5

Left

Right

Rear

Front

Channel Rear Channel Front

(B) 48.00” (B) 48.00”

Flush

Rear

Front

Left

Right

M8 X 20MM

Lock Washer

Flat Washer

Rear

Front

Fig. B

Contact

Fig. B

Fig. A

Flush

Fig. A

Apply silicone sealant

(not provided) to screws

VBR3-FT31B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

2.6 Position Mounting Brackets to designated dimension shown

below, then torque the M8 X 20MM bolt to 90 in-lbs. Proceed

to Step 3.1.

2.5

Loosen nuts

Position the rear and center

Mounting Brackets as shown.

Position the front Mounting

Brackets as shown.

Attach Mounting Brackets to the Aluminum

Strip Nuts located in the Channels

2.4

2.2

Move the Rear Channel

until the Mount contacts

the End Cap. Torque nut

to 90 in-lb.

Push the Front Channels

rmly against the Rear

Channels. The Channel

Cap Screws will make

full contact. Torque all

remaining nuts and

bolts to 90 in-lb.

2.3 Torque all M8 x 25MM Flat Head Screws to

150 in-lbs. Apply Silicone Sealant to screw

heads to seal against water intrusion.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪

Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

6

Front

Rear

10.00”

Center10.00”

9.25”

Rear

Front

Fig. B

VBR3-FT31B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

REAR DRIVE SHAFT CYLINDER HARDWARE

4.1

4.2

4.3

Torque to

90 in-lbs

5.1

5.2

4.4

Torque to

80 in-lbs

3.2

CROSSBAR ADJUSTMENT

Torque all of these

Crossbar Clamp

nuts to 90 in-lbs

NOTE: For instructional clarity, the FBM Mounting System will

not be shown for the remainder of this Assembly Manual.

3.1

CROSSBARS

3.1

NOTE: Loosen the Cylinder Flow Control Screw (Fig. B)

as needed to allow movement for this step sequence.

When nished with Cylinder Hardware, tighten the

Flow Control Screw all the way closed then turn back

open 1½ turn.

PRIME DESIGN, A SAFE FLEET BRAND

▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

7

VBR3-FT31B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

CONNECTING BAR FRONT DRIVE SHAFT

6.1

7.1

7.3

6.2

7.2

7.4

CONNECTING BAR FASTENERS

8

DRIVE SHAFT SEALING

9.1

Apply Silicone Sealant

to Connecting Bar ends

9.2

Torque to

90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪

Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

8

VBR3-FT31B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

Beginning with the Rear

Crossbar, loosen the bolt at the

bottom of the Auto Clamp, then

slide the Auto Clamp toward the inside

end of the Rotation Upper. Reposition

the Auto Clamp leaving a minimum

of 1/4” distance from the rubber

bumper to the edge of the Auto Clamp

Bracket as shown, then nger-tighten if

adjusting later, or torque to 80 in-lbs.

10.3

Place the L Post into

the bottom groove of the

Rear Crossbar, ensuring

the L Post seats into the

Crossbar’s inside bottom

groove as seen from the

front of the Rear Crossbar

10.2 Prepare the L Post by removing the hex head bolt, lock

washer, at washer, and Bracket Clamp. Retain for

installation Steps 10.4-10.8.

Slide L Post Bracket Clamp

into bottom groove, then slide

into L Post Bracket as shown

10.4

10.6 Assemble the L Post

hardware. Do not

tighten until Step 10.8

Bracket Clamp sits

in L Post Bracket

as shown

10.5

Note: The orientation of

the bolt hole faces away

from the Crossbar

L POSTS

SEE QUICK START GUIDE FOR ADJUSTMENTS

10.1

Ensure the Auto Clamp Spring is

seated into the spring catch

NOTE: The Auto Clamps may come preset from the factory

for packaging purposes only. To assemble the L Posts to the

Crossbars, the Auto Clamps may need to be repositioned.

PRIME DESIGN, A SAFE FLEET BRAND

▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

9

Torque to

80 in-lbs 10.8

Slide the L Post until parallel

to the Auto Clamp and the

gap between the two is

even from top to bottom

10.7

Repeat steps 10.1-10.8 for

the front L Post installation

10.9 Ensure both Z Post Mounting

Clamps are fully seated into

the top groove of the Upper

11.1 Slide the Z Post into the Mounting Clamp Assembly

Refer to the Quick

Start Guide for Z

Post positioning.

11.2

11.3

Torque to

90 in-lbs

Repeat steps 11.1-11.3 for

the front Z Post installation

11.4

VBR3-FT31B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

Z POSTS

SEE QUICK START GUIDE FOR ADJUSTMENTS

Adjust the Cylinder Flow

Control Screw to allow

approximately 3 seconds

time for the ladder to glide

down when operating the

loaded Ladder Rack.

12

CYLINDER ADJUSTMENT

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪

Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

10

Small Cap

Large Cap

13

14*

15

LEFT SIDE ASSEMBLY SEQUENCE

VBR3-FT31B ASSEMBLY INSTRUCTIONS–LEFT SIDE BASE

CROSSBAR CAPSLADDER STOPS

13.1

13.2

14.1

14.2

Loosen the nut to allow

the End Stop to slide into

the Crossbar groove

Position the Ladder Stop to

the desired location, then

torque the nut to 90 in-lbs.

NOTE: Some Front Crossbars may

have additional drilled holes. Press

Crossbar Caps into Crossbar holes if

present and unused.

* NOTE: Crossbars may not have Caps installed

from the factory. If factory-installed, proceed to

Step 13 and ignore Step 14. If not installed, Caps

will be included in the Hardware Kit. Press them

into the Crossbars as shown in Step 14.

Safe Fleet PRIME DESIGN VBR3-FT31B Manual de usuario

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