Safe Fleet PRIME DESIGN HRI3-E-PM42 Manual de usuario

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: i[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

2

4

5

6

8

11

1

7

10

12 3

13

14

9

Mountings (8X)Top Connector (2X) Bottom Connector (2X)

M8 Bolt (4X)

End Caps (4X) Screws (8X) Brackets (6X)

66” Channels (4X)

HRI3-E-PM42 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

1—FBM3-0014 ...................................................... (Qty 1)

Channels with hardware

CONTENTS OVERVIEW

2—Rear Crossbar Assembly.................................. (Qty 1)

4—Front Crossbar Assembly................................. (Qty 1)

3—Center Crossbar Assembly............................... (Qty 1)

5—Rear Drive Shaft .............................................. (Qty 1)

Right Hand, A Version, 50.00”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

3

HRI3-E-PM42 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

8—Front Drive Shaft ............................................. (Qty 1)

B Version, 35.75”

10—Z Post ............................................................. (Qty 2)

Adjustable, 7.25”

12—Rear Drive Shaft ............................................ (Qty 1)

Left Hand, A Version, 50.00”

6—HHR Handle Assembly .................................... (Qty 1)

35.00”

7—Connecting Bar ................................................ (Qty 1)

4.00’

11—L Post .............................................................. (Qty 2)

Gen2, Roller Cap, 9.25”

13—Connecting Bar ............................................. (Qty 1)

24.00”

14—Front Drive Shaft ........................................... (Qty 1)

B Version, 11.75”

9—Drive Arm ......................................................... (Qty 1)

Incline Version with Bushing and Hardware

BLT-6895-M8 (1X)

M8 x 25MM (1X)

Anti-Seize (1X)

Lubricant (1X)

Clevis Pin (1X)Cotter Pin (1X)

M8 x 50MM (4X) ⅜" x 2.25" (2X)

1.00" Sealing

Stickers (16X)

M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)

" Flat Washer (10X)

15—HKT-8163 (Not called out in Overview)........ (Qty 1)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

4

Rear

Front

Rear

Front

HRI3-E-PM42 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS

FBM3-0014

MOUNTING BRACKETS

Loosen nuts

Slide the upper and lower

Channel Connectors into

Channels and align holes

Slide all Mounting Bodies

onto Base Puller Assembly 2

Position Base Pullers and

Nut onto Roof Mounting Boss 1

3.2

3.1

Torque to

80 in-lbs

4.1

4.2

Slide Channels onto

Mounting Brackets

INSTALLER NOTE: Mounting Brackets

must be disassembled for installation

onto the vehicle’s roof.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

5

Left Rear

Flush to rear

Right Rear

42.00”

Flush to rear

28.125” 55.67”

42.00”

28.125”

55.67”

7.75”

Right Rear

48.00” 51.00”

Left Rear

7.75”

48.00”51.00”

HRI3-E-PM42 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS

5

Torque screws to 90 in-lbs

6Set to distances then torque Mounting Bracket nuts to 80 in-lbs

7

Loosen Bolts

8Set to distances then torque Mounting Bracket nuts to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

6

1

3/18

2

4

5

9

Rear

Front

6

8

8.25” 8.25”

Rear

1

17

Center

8.25” 8.25”Front

8.25” 3.00”

7

RIGHT ROTATION ASSEMBLY

CROSSBARS CROSSBAR ADJUSTMENT

HRI3-E-PM42 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

1.1

Torque to

90 in-lbs

1.2

1.1

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

7

HRI3-E-PM42 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

CYLINDER HARDWARE CONNECTING BAR

3.2

4.1

3.1

4.2

REAR DRIVE SHAFT

2.3

2.4

Torque to

90 in-lbs

2.5

2.1

2.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

8

HRI3-E-PM42 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

FRONT DRIVE SHAFT

7

L POST

SEE QUICK START GUIDE FOR ADJUSTMENTS

8.2

Torque to 90 in-lbs

8.1

6.2

6.3

6.1

CONNECTING BAR FASTENERS

FRONT DRIVE ARM

5.1

5.2

Align holes

6.4

Torque to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

9

Z POST

SEE QUICK START GUIDE FOR ADJUSTMENTS

9.2

Torque to 90 in-lbs

9.1

HRI3-E-PM42 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: in[email protected] ▪Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

10

11/18

10

12

13

16

14

15

17

LEFT ROTATION ASSEMBLY

HRI3-E-PM42 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION

REAR DRIVE SHAFT

10.1

Torque to

90 in-lbs

10.3

10.4

10.5

10.2

Safe Fleet PRIME DESIGN HRI3-E-PM42 Manual de usuario

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