Rockwell Automation Trusted CS300 Manual de usuario

PD-8162 Trusted

Rockwell Automation Publication PD-8162 Issue 4

Trusted CS300 Bridge Module

Product Overview

The CS300 Bridge Module presents a new opportunity to combine the CS300 Input / Output (I/O)

structure with the latest processing and communications features of Trusted®.

Combining the two products will enable CS300 users to benefit from features such as 3-3-2-0

Processor fault tolerance, IEC 61131 programming suite, Ethernet networks, OPC, Ethernet peer to

peer and remote diagnostics. The CS300 Bridge Module replaces the CS300 ICCB in the CS300

Primary chassis.

Any system using the CS300 Bridge Module and Trusted Triple Modular Redundancy (TMR)

Processor can also include Trusted Expanders and I/O modules forming a Hybrid system. To the

Trusted TMR Processor, the Trusted and CS300 chassis appear in the same system map. All systems

using Trusted TMR Processors can be seamlessly integrated together.

Features:

•TMR fault tolerant (3-3-2-0) operation

•Dedicated hardware and software test regimes which provide very fast fault recognition and

response times

•Automatic fault handling without nuisance alarming

•Hot replacement, self-configuration.

•Interfaces to Trusted TMR Expander Bus

•Front panel indicators that show module health data transmission status

•Certified as non-interfering for use in IEC 61508 SIL 3 systems

•Retains DIN 19250/AK6 certification of the original CS300 system

Trusted PD-8162

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Trusted CS300 Bridge Module PREFACE

Rockwell Automation Publication PD-8162 Issue 4 i

PREFACE

In no event will Rockwell Automation be responsible or liable for indirect or consequential damages

resulting from the use or application of this equipment. The examples given in this manual are

included solely for illustrative purposes. Because of the many variables and requirements related to

any particular installation, Rockwell Automation does not assume responsibility or reliability for

actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, with respect to use of information, circuits,

equipment, or software described in this manual.

All trademarks are acknowledged.

DISCLAIMER

It is not intended that the information in this publication covers every possible detail about the

construction, operation, or maintenance of a control system installation. You should also refer to

your own local (or supplied) system safety manual, installation and operator/maintenance manuals.

REVISION AND UPDATING POLICY

This document is based on information available at the time of its publication. The document

contents are subject to change from time to time. The latest versions of the manuals are available at

the Rockwell Automation Literature Library under "Product Information" information "Critical

Process Control & Safety Systems".

TRUSTED RELEASE

This technical manual applies to Trusted Release: 3.6.1.

LATEST PRODUCT INFORMATION

For the latest information about this product review the Product Notifications and Technical Notes

issued by technical support. Product Notifications and product support are available at the Rockwell

Automation Support Center at

http://rockwellautomation.custhelp.com

At the Search Knowledgebase tab select the option "By Product" then scroll down and select the

Trusted product.

Some of the Answer ID’s in the Knowledge Base require a TechConnect Support Contract. For more

information about TechConnect Support Contract Access Level and Features please click on the

following link:

https://rockwellautomation.custhelp.com/app/answers/detail/a_id/50871

This will get you to the login page where you must enter your login details.

PREFACE Trusted CS300 Bridge Module

ii Issue 4 Rockwell Automation Publication PD-8162

IMPORTANT

A login is required to access the link. If you do not have an account then you can create one

using the "Sign Up" link at the top right of the web page.

DOCUMENTATION FEEDBACK

Your comments help us to write better user documentation. If you discover an error, or have a

suggestion on how to make this publication better, send your comment to our technical support

group at http://rockwellautomation.custhelp.com

Trusted CS300 Bridge Module PREFACE

Rockwell Automation Publication PD-8162 Issue 4 iii

SCOPE

This manual specifies the maintenance requirements and describes the procedures to assist

troubleshooting and maintenance of a Trusted system.

WHO SHOULD USE THIS MANUAL

This manual is for plant maintenance personnel who are experienced in the operation and

maintenance of electronic equipment and are trained to work with safety systems.

SYMBOLS

In this manual we will use these notices to tell you about safety considerations.

SHOCK HAZARD: Identifies an electrical shock hazard. If a warning label is fitted, it

can be on or inside the equipment.

WARNING: Identifies information about practices or circumstances that can cause

an explosion in a hazardous environment, which can cause injury or death,

property damage or economic loss.

ATTENTION: Identifies information about practices or circumstances that can cause

injury or death.

CAUTION: Identifies information about practices or circumstances that can cause

property damage or economic loss.

BURN HAZARD: Identifies where a surface can reach dangerous temperatures. If a

warning label is fitted, it can be on or inside the equipment.

This symbol identifies items which must be thought about and put in place when

designing and assembling a Trusted controller for use in a Safety Instrumented

Function (SIF). It appears extensively in the Trusted Safety Manual.

IMPORTANT Identifies information that is critical for successful application and understanding of

the product.

NOTE Provides key information about the product or service.

TIP Tips give helpful information about using or setting up the equipment.

PREFACE Trusted CS300 Bridge Module

iv Issue 4 Rockwell Automation Publication PD-8162

WARNINGS AND CAUTIONS

WARNING: EXPLOSION RISK

Do not connect or disconnect equipment while the circuit is live or unless the area is

known to be free of ignitable concentrations or equivalent

AVERTISSEMENT - RISQUE D’EXPLOSION

Ne pas connecter ou déconnecter l’équipement alors qu’il est sous tension, sauf si

l’environnement est exempt de concentrations inflammables ou équivalente

MAINTENANCE

Maintenance must be carried out only by qualified personnel. Failure to follow these

instructions may result in personal injury.

CAUTION: RADIO FREQUENCY INTERFERENCE

Most electronic equipment is influenced by Radio Frequency Interference. Caution

should be exercised with regard to the use of portable communications equipment

around such equipment. Signs should be posted in the vicinity of the equipment

cautioning against the use of portable communications equipment.

CAUTION:

The module PCBs contains static sensitive components. Static handling precautions

must be observed. DO NOT touch exposed connector pins or attempt to dismantle a

module.

Trusted CS300 Bridge Module PREFACE

Rockwell Automation Publication PD-8162 Issue 4 v

ISSUE RECORD

Issue Date Comments

1 Apr 2008 First Issue

2 Feb 2010 TC-322 details

3 Jul 2015 Converted document to Rockwell branding layout

Clarified certification status and corrected Operating Humidity range

4 Jun 2016 Correction of Operating Temperature specification, typographical errors

and updated to incorporate IEEE standards.

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Trusted CS300 Bridge Module Table of Contents

Rockwell Automation Publication PD-8162 Issue 4 1

Table of Contents

1. Description ............................................................................................................ 3

1.1. Overview .................................................................................................................................... 3

1.2. Power Distribution ..................................................................................................................... 4

1.3. Communication Buses................................................................................................................ 4

1.3.1. The Trusted to CS300 Primary Chassis ............................................................................... 4

1.3.2. Inter-Module Link (IML) ..................................................................................................... 4

1.4. Function ..................................................................................................................................... 4

2. Installation............................................................................................................ 5

2.1. Module ....................................................................................................................................... 5

2.2. TC-322-02 Interface Cable Assembly ......................................................................................... 6

2.3. Module Configuration................................................................................................................ 8

3. Application ............................................................................................................ 9

3.1. System Configuration................................................................................................................. 9

3.2. Board Definitions ..................................................................................................................... 14

3.2.1. Module – 8162 (Bridge Module) ...................................................................................... 14

3.2.2. Module – bic (Bus Interface Controller)........................................................................... 15

3.2.3. Module – pi632 / pi732 (Analogue Input Module) .......................................................... 16

3.2.4. Module – pi641 / pi741 (Analogue Output Module) ....................................................... 17

3.2.5. Module – pi616_5 / pi616_9 / pi716 / pi717 (Digital Input Module)............................... 19

3.2.6. Module – pi626 / pi726 (Digital Output Module) ............................................................ 20

3.2.7. Module – dmx_m (De-Multiplexed Display Driver).......................................................... 21

3.2.8. Module – dmx_o (De-Multiplexed Display Driver Card) .................................................. 22

4. Operation ............................................................................................................ 23

4.1. Front Panel Indicators and Controls ........................................................................................ 24

4.1.1. Tx & Rx Indicators............................................................................................................. 24

4.1.2. Health Indicator................................................................................................................ 24

4.1.3. On-Line Indicator and Switch ........................................................................................... 24

5. Fault Finding and Maintenance............................................................................. 25

6. Specifications....................................................................................................... 27

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